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  • Examplepage for repair manual Brake system
  • Examplepage for repair manual 2 Brake system
  • Examplepage for repair manual 3 Brake system
  • Examplepage for repair manual Brake system
  • Examplepage for repair manual 2 Brake system
  • Examplepage for repair manual 3 Brake system

Brake system

For Polo / Taigo

Original Volkswagen repair manual


16,04 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

14.795 KB

192 Sites

Detailed technical data

Immediately readable

This repair manual contains: General information, Control unit and hydraulic unit, Sensors, Front brake, Brake servo and brake master cylinder and Vacuum system. Show more
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Repair manual Polo / Taigo Brake system PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 2 Identification
    2
  • 2.1 Allocation of PR number - brakes
    2
  • 3 Technical data
    5
  • 3.1 Technical data for brakes
    5
  • 4 Brake test
    10
  • 4.1 General information
    10
  • 4.2 Checking vehicles with front-wheel drive
    10
  • Anti-lock brake system
    11
  • 1 General information
    11
  • 1.1 Repair instructions for repair work on ABS
    11
  • 2 Overview of fitting locations
    13
  • 2.1 Overview of fitting locations – ABS/ESP
    13
  • 3 Control unit and hydraulic unit
    16
  • 3.1 Assembly overview – control unit and hydraulic unit
    16
  • 3.2 Removing and installing ABS control unit J104 and ABS hydraulic unit N55
    20
  • 3.3 Separating control unit from hydraulic unit
    33
  • 3.4 Fitting control unit to hydraulic unit
    34
  • 3.5 Connecting brake lines to hydraulic unit
    36
  • 4 Sensors
    39
  • 4.1 Assembly overview – speed sensor on front axle
    39
  • 4.2 Assembly overview – speed sensors on rear axle
    40
  • 4.3 Removing and installing speed sensors on front axle G45/G47
    41
  • 4.4 Removing and installing speed sensors on rear axle G44/G46
    42
  • 4.5 Checking ABS sensor ring
    43
  • Brakes - mechanism
    45
  • 1 Front brake
    45
  • 1.1 Assembly overview – front brake
    45
  • 1.2 Removing and installing brake pads
    49
  • 1.3 Removing and installing brake caliper
    56
  • 1.4 Removing and installing brake disc
    63
  • 1.5 Removing and installing brake splash plate
    65
  • 2 Rear brake
    68
  • 2.1 Assembly overview - rear brakes
    68
  • 2.2 Removing and installing brake pads
    74
  • 2.3 Removing and installing brake caliper
    83
  • 2.4 Removing and installing brake carrier
    88
  • 2.5 Removing and installing brake disc
    90
  • 2.6 Removing and installing brake shoes
    91
  • 2.7 Resetting drum brakes
    100
  • 2.8 Removing and installing brake splash plate
    101
  • 3 Parking brake
    103
  • 3.1 Assembly overview – parking brake
    103
  • 3.2 Removing and installing handbrake lever
    105
  • 3.3 Removing and installing handbrake warning switch F9
    107
  • 3.4 Adjusting parking brake
    108
  • 3.5 Removing and installing rear brake cable
    110
  • 4 Brake pedal
    118
  • 4.1 Assembly overview – brake pedal
    118
  • 4.2 Separating brake pedal from brake servo
    121
  • 4.3 Connecting brake pedal to brake servo
    122
  • 4.4 Removing and installing mounting bracket
    123
  • 4.5 Removing and installing brake pedal
    126
  • Brakes - hydraulics
    128
  • 1 Front brake caliper
    128
  • 1.1 Assembly overview – front brake caliper
    128
  • 1.2 Removing and installing brake caliper piston
    129
  • 2 Rear brake caliper
    132
  • 2.1 Assembly overview – rear brake caliper
    132
  • 2.2 Removing and installing brake caliper piston
    136
  • 3 Brake servo and brake master cylinder
    139
  • 3.1 Assembly overview – brake servo/brake master cylinder
    139
  • 3.2 Removing and installing brake light switch
    144
  • 3.3 Removing and installing brake servo
    145
  • 3.4 Removing and installing brake master cylinder
    154
  • 3.5 Removing and installing brake fluid reservoir
    160
  • 4 Vacuum system
    168
  • 4.1 Assembly overview - vacuum pump
    168
  • 4.2 Checking non-return valve
    169
  • 4.3 Removing and installing vacuum sender G608
    170
  • 4.4 Checking vacuum system
    171
  • 4.5 Removing and installing electric vacuum pump
    177
  • 5 Brake lines
    179
  • 5.1 Repairing brake lines
    179
  • 6 Hydraulic system
    185
  • 6.1 General notes on brake fluid
    185
  • 6.2 Bleeding hydraulic system following standard procedure
    185
  • 6.3 Subsequent bleeding of hydraulic system
    187
  • 6.4 Testing for leaks
    188
Manufacturer's designation Brake system
Manufacturer Volkswagen
Suitable for Polo (2018) / Polo (2022) / Taigo (2022 >)
Suitable car types AW1, CS1
Category Reparaturanleitung

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