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  • Examplepage for repair manual 2 4-cyl. direct injection engine (2.0 l, 4 V, EA 888 gen III BZ, turbocharger, chain drive)
  • Examplepage for repair manual 3 4-cyl. direct injection engine (2.0 l, 4 V, EA 888 gen III BZ, turbocharger, chain drive)
  • Examplepage for repair manual 4-cyl. direct injection engine (2.0 l, 4 V, EA 888 gen III BZ, turbocharger, chain drive)
  • Examplepage for repair manual 2 4-cyl. direct injection engine (2.0 l, 4 V, EA 888 gen III BZ, turbocharger, chain drive)
  • Examplepage for repair manual 3 4-cyl. direct injection engine (2.0 l, 4 V, EA 888 gen III BZ, turbocharger, chain drive)

4-cyl. direct injection engine (2.0 l, 4 V, EA 888 gen III BZ, turbocharger, chain drive)

For Tiguan / Arteon / Tiguan RUS / Polo / T-Roc / Passat Variant / Passat Limousine / Tiguan [RU] / Arteon Shooting Brake

Original Volkswagen repair manual


36,51 €7% VAT incl.

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Language: English

Digital PDF file

59.948 KB

514 Sites

Detailed technical data

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This repair manual contains: Removing and installing engine, Assembly mountings, Engine cover panel, Cylinder block (pulley end), Crankshaft, Pistons and conrods, Cover for timing chain, Chain drive, Valve gear, Sump, oil pump, Oil filter, oil pressure switch, Coolant pump, regulation of cooling system, Radiator, radiator fan, Turbocharger, Intake manifold and Lambda probe. Show more
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Repair manual 4-cyl. direct injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety regulations for working on fuel supply
    1
  • 1.2 Safety measures when working on vehicles with start/stop system
    1
  • 1.4 Safety precautions when working on ignition system
    2
  • 1.5 Safety precautions when working on the cooling system
    2
  • 1.6 Safety precautions when working on exhaust system
    3
  • 2 Identification
    4
  • 2.1 Engine number/engine data
    4
  • 3 Repair notes
    6
  • 3.1 Rules for cleanliness
    6
  • 3.2 Foreign objects in engine
    6
  • 3.3 Contact corrosion
    6
  • 3.4 Routing and attachment of lines
    6
  • 3.5 Fitting radiator and condensers
    7
  • 3.6 Checking vacuum system
    7
  • Removing and installing engine
    8
  • 1 Removing and installing engine
    8
  • 1.1 Removing engine
    8
  • 1.2 Separating engine and gearbox
    24
  • 1.3 Securing engine on engine and gearbox support
    34
  • 1.4 Installing engine
    37
  • 2 Assembly mountings
    41
  • 2.1 Assembly overview - assembly mountings
    41
  • 2.2 Removing and installing engine mounting
    43
  • 2.3 Removing and installing gearbox mounting
    44
  • 2.4 Removing and installing pendulum support
    46
  • 2.5 Supporting engine in installation position
    48
  • 2.6 Checking adjustment of assembly mountings
    69
  • 2.7 Adjusting assembly mountings
    69
  • 3 Engine cover panel
    72
  • 3.1 Removing and installing engine cover
    72
  • Crankshaft group
    73
  • 1 Cylinder block (pulley end)
    73
  • 1.1 Assembly overview - cylinder block (pulley end)
    73
  • 1.2 Removing and installing poly-V belt
    76
  • 1.3 Removing and installing tensioner for poly V-belt
    77
  • 1.4 Removing and installing vibration damper
    78
  • 1.5 Renewing seal for vibration damper
    85
  • 1.6 Removing and installing bracket for ancillaries
    88
  • 1.7 Removing and installing engine support
    90
  • 2 Cylinder block, gearbox end
    93
  • 2.1 Assembly overview - cylinder block, gearbox end
    93
  • 2.2 Removing and installing flywheel
    94
  • 2.3 Removing and installing sealing flange on gearbox side
    96
  • 3 Crankshaft
    101
  • 3.1 Assembly overview - crankshaft
    101
  • 3.2 Crankshaft dimensions
    104
  • 3.3 Allocation of main bearing shells
    104
  • 3.4 Renewing needle bearing in crankshaft
    106
  • 3.5 Measuring axial clearance of crankshaft
    108
  • 3.6 Measuring radial clearance of crankshaft
    109
  • 3.7 Removing and installing sender wheel
    110
  • 4 Balancer shaft
    112
  • 4.1 Assembly overview - balance shaft
    112
  • 4.2 Removing and installing balance shaft
    114
  • 5 Pistons and conrods
    121
  • 5.1 Assembly overview - pistons and conrods
    121
  • 5.2 Removing and installing pistons
    125
  • 5.3 Checking pistons and cylinder bores
    127
  • 5.4 Separating new conrod
    129
  • 5.5 Checking radial clearance of conrods
    129
  • 5.6 Removing and installing oil spray jets
    130
  • Cylinder head, valve gear
    132
  • 1 Cylinder head
    132
  • 1.1 Assembly overview - cylinder head
    132
  • 1.2 Removing and installing cylinder head
    135
  • 1.3 Assembly overview - vacuum pump
    141
  • 1.4 Removing and installing vacuum pump
    142
  • 1.5 Checking compression
    144
  • 2 Cover for timing chain
    147
  • 2.1 Assembly overview - cover for timing chain
    147
  • 2.2 Removing and installing timing chain cover
    150
  • 3 Chain drive
    157
  • 3.1 Assembly overview - camshaft timing chains
    157
  • 3.2 Assembly overview - drive chain for balance shaft
    160
  • 3.3 Removing and installing camshaft timing chain
    162
  • 3.4 Removing and installing drive chain for balance shaft
    175
  • 3.5 Checking timing chain
    178
  • 4 Valve gear
    180
  • 4.1 Assembly overview - valve gear
    180
  • 4.2 Removing and installing camshaft
    184
  • 4.3 Removing and installing actuators for camshaft adjustment
    195
  • 4.4 Removing and installing camshaft control valve 1 N205
    197
  • 4.5 Removing and installing exhaust camshaft control valve 1 N318
    197
  • 4.6 Removing and installing valve stem seals
    198
  • 5 Inlet and exhaust valves
    209
  • 5.1 Checking valve guides
    209
  • 5.2 Checking valves
    210
  • 5.3 Valve dimensions
    210
  • Lubrication
    211
  • 1 Sump, oil pump
    211
  • 1.1 Assembly overview - sump/oil pump
    211
  • 1.2 Engine oil:
    214
  • 1.3 Removing and installing lower part of sump
    214
  • 1.4 Removing and installing upper part of sump
    220
  • 1.5 Removing and installing oil pump
    226
  • 1.6 Removing and installing oil level and oil temperature sender G266
    229
  • 2 Engine oil cooler
    231
  • 2.1 Assembly overview - engine oil cooler
    231
  • 2.2 Removing and installing engine oil cooler
    231
  • 3 Crankcase ventilation
    234
  • 3.1 Assembly overview - crankcase breather system
    234
  • 3.2 Removing and installing oil separator
    235
  • 4 Oil filter, oil pressure switch
    237
  • 4.1 Assembly overview - oil filter
    237
  • 4.2 Assembly overview - oil pressure switches/oil pressure control
    237
  • 4.3 Removing and installing piston cooling jet control valve N522
    239
  • 4.4 Removing and installing oil pressure switch
    240
  • 4.5 Checking oil pressure
    244
  • 4.6 Removing and installing oil pressure regulating valve N428
    248
  • Cooling
    250
  • 1 Cooling system/coolant
    250
  • 1.1 Connection diagram - coolant hoses
    250
  • 1.2 Checking cooling system for leaks
    252
  • 1.3 Draining and adding coolant
    256
  • 1.4 Flushing cooling system
    264
  • 2 Coolant pump, regulation of cooling system
    288
  • 2.1 Assembly overview - coolant pump, thermostat
    288
  • 2.2 Assembly overview - electric coolant pump
    290
  • 2.3 Assembly overview - coolant temperature sender
    293
  • 2.4 Removing and installing electric coolant pump
    294
  • 2.5 Removing and installing coolant pump
    297
  • 2.6 Removing and installing toothed belt for coolant pump
    300
  • 2.7 Removing and installing coolant valves
    301
  • 2.8 Removing and installing actuator for engine temperature regulation N493
    306
  • 2.9 Removing and installing coolant temperature sender G62
    309
  • 2.10 Removing and installing radiator outlet coolant temperature sender G83
    310
  • 3 Coolant pipes
    312
  • 3.1 Assembly overview - coolant pipes
    312
  • 3.2 Removing and installing coolant pipes
    312
  • 3.3 Removing and installing upper coolant pipes
    314
  • 4 Radiator, radiator fan
    316
  • 4.1 Assembly overview – radiator
    316
  • 4.2 Assembly overview – radiator cowl and radiator fan
    320
  • 4.3 Removing and installing radiator
    322
  • 4.4 Removing and installing radiator cowl
    329
  • 4.5 Removing and installing radiator fan
    335
  • Turbocharging/supercharging
    338
  • 1 Turbocharger
    338
  • 1.1 Assembly overview - turbocharger
    338
  • 1.2 Removing and installing turbocharger
    342
  • 2 Charge air system
    348
  • 2.1 Assembly overview - charge air system
    348
  • 2.2 Assembly overview - charge-air hose connections
    351
  • 2.3 Removing and installing charge air cooler
    351
  • 2.4 Removing and installing charge pressure sender G31
    356
  • 2.5 Checking charge air system for leaks
    357
  • Mixture preparation - injection
    361
  • 1 Injection system
    361
  • 1.1 Overview of fitting locations - injection system
    361
  • 2 Injectors
    373
  • 2.1 Assembly overview - fuel rail with injectors
    373
  • 2.2 Removing and installing fuel rail
    375
  • 2.3 Removing and installing injectors
    376
  • 2.4 Renewing seals on injectors
    383
  • 2.5 Cleaning injectors
    386
  • 3 Air filter
    388
  • 3.1 Assembly overview - air filter housing
    388
  • 3.2 Removing and installing air filter housing
    391
  • 3.3 Removing and installing air guide on lock carrier
    393
  • 4 Intake manifold
    396
  • 4.1 Assembly overview – intake manifold
    396
  • 4.2 Removing and installing intake manifold
    398
  • 4.3 Removing and installing throttle valve module GX3
    403
  • 4.4 Cleaning throttle valve module GX3
    406
  • 4.5 Checking intake manifold change-over
    407
  • 5 Senders and sensors
    409
  • 5.1 Removing and installing fuel pressure sender G247
    409
  • 5.2 Checking fuel pressure sender G247
    412
  • 5.3 Removing and installing fuel pressure sender for low-pressure G410
    414
  • 5.4 Removing and installing intake manifold sender GX9
    415
  • 5.5 Removing and installing air mass meter G70
    416
  • 5.7 Removing and installing pressure differential sender for particulate filter G1037
    420
  • 6 Engine control unit
    422
  • 6.1 Removing and installing engine control unit J623
    422
  • 6.2 Removing and installing engine (motor) control unit J623 with protective housing
    423
  • 7 High-pressure pump
    427
  • 7.1 Assembly overview - high-pressure pump
    427
  • 7.2 Removing and installing high-pressure pump
    429
  • 7.3 Removing and installing high-pressure pipe
    432
  • 8 Lambda probe
    436
  • 8.1 Assembly overview - Lambda probe
    436
  • 8.2 Removing and installing Lambda probe
    437
  • Exhaust system
    441
  • 1 Exhaust pipes and silencers
    441
  • 1.1 Assembly overview – silencers
    441
  • 1.2 Removing and installing silencer
    446
  • 1.3 Separating exhaust pipes from silencers
    453
  • 1.4 Aligning exhaust system free of stress
    459
  • 1.5 Checking exhaust system for leaks
    459
  • 2 Emission control
    460
  • 2.1 Assembly overview – emission control
    460
  • 2.3 Removing and installing catalytic converter
    471
  • 3 Exhaust gas temperature regulation
    492
  • 3.1 Assembly overview – exhaust gas temperature regulation
    492
  • 3.2 Removing and installing parts of exhaust gas temperature regulation
    493
  • Ignition system
    498
  • 1 Ignition system
    498
  • 1.1 Assembly overview - ignition system
    498
  • 1.2 Removing and installing ignition coils with output stage
    500
  • 1.3 Removing and installing knock sensor 1 G61
    502
  • 1.4 Removing and installing Hall sender
    503
  • 1.5 Removing and installing engine speed sender G28
    504
Manufacturer's designation 4-cyl. direct injection engine (2.0 l, 4 V, EA 888 gen III BZ, turbocharger, chain drive)
Manufacturer Volkswagen
Suitable for Tiguan (2016) / Arteon () / Tiguan RUS (2017) / Polo (2018) / T-Roc (2018 >) / Passat Variant (2019 >) / Passat Limousine (2019 >) / Tiguan [RU] (2021 >) / Tiguan (2021 >) / Arteon (2021 >) / Arteon Shooting Brake (2021 >)
Suitable car types AD1, BT1, AW1, A11, CB5, CB2, BT2, AX1, 3H8, 3H9
Engine code CZPA, DKZA, DKZC, CZPC, DUNA, DRFA
Category Reparaturanleitung

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