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Body Repairs

For FOX / Suran/Spacefox/SportV

Original Volkswagen repair manual


22,95 €7% VAT incl.

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Language: English

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14.739 KB

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Detailed technical data

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This repair manual contains: Engine support (right side) - replace, Suspension shims (Crossfox ► 05.13 and Space Cross / Suran Cross) - replace and Wheel arch upper longitudinal member - replace. Show more
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Repair manual FOX / Suran/Spacefox/SportV Body Repairs PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Vehicle identification data
    1
  • 1.1 Vehicle identification number
    1
  • 1.2 Chassis number - anti-corrosion protection
    1
  • 1.3 Destructive labels (only for Brazil) - VIS
    1
  • 1.4 Destructible labels (only for Brazil) - VIS - replacement
    3
  • 1.5 Identification plate (exclusive for European market)
    3
  • 1.6 Vehicle identification tag
    4
  • 2 Foam part/support
    5
  • 3 Zinc-coated body parts
    9
  • 4 High-resistance body plate
    10
  • 5 Laser welding
    12
  • 6 Body clearance dimensions
    13
  • 6.1 Front body section
    13
  • 6.2 Rear body section
    19
  • 7 Body dimensions
    36
  • 7.1 Body - front section
    36
  • 7.2 Body - central section
    40
  • 7.3 Body - rear section
    48
  • 7.4 Body - lower front section
    52
  • 7.5 Body - lower central section
    56
  • 7.6 Body - lower rear section
    57
  • 8 Alignment platform
    61
  • 8.1 Overview
    61
  • 8.2 General view of the front section alignment platform positions
    63
  • 8.3 General view of the central section alignment platform positions
    67
  • 8.4 General view of the rear section alignment platform positions
    68
  • Body - front
    72
  • 1 Engine support (right side) - replace
    72
  • 1.1 Tools
    72
  • 1.2 Remove
    72
  • 1.3 Install
    73
  • 2 Suspension shims (Crossfox ► 05.13 and Space Cross / Suran Cross) - replace
    75
  • 2.1 Tools
    75
  • 2.2 Remove
    75
  • 2.3 Install
    76
  • 3 Auxiliary frame support - replace
    78
  • 3.1 Tools
    78
  • 3.2 Remove
    78
  • 3.3 Install
    79
  • 4 Wheel arch upper longitudinal member - replace
    81
  • 4.1 Tools
    81
  • 4.2 Remove
    81
  • 4.3 Install
    83
  • 5 Wheel arch upper longitudinal member reinforcement - replace
    85
  • 5.1 Tools
    85
  • 5.2 Remove
    85
  • 5.3 Install
    87
  • 6 Front wheel arch - replace
    89
  • 6.1 Tools
    89
  • 6.2 Remove
    89
  • 6.3 Install
    90
  • 7 Front wheel arch (partial part) - replace
    92
  • 7.1 Tools
    92
  • 7.2 Remove
    92
  • 7.3 Install
    93
  • 8 Auxiliary frame support thread - repair
    95
  • 8.1 Tools
    96
  • 8.2 Thread repair
    97
  • 9 Front longitudinal member - replace
    100
  • 9.1 Tools
    100
  • 9.2 Remove
    100
  • 9.3 Install
    101
  • 10 Front longitudinal member (partial part) - replace
    103
  • 10.1 Tools
    103
  • 10.2 Remove
    103
  • 10.3 Install
    104
  • 11 Front bumper support - replace
    107
  • 11.1 Tools
    107
  • 11.2 Remove
    107
  • 11.3 Install
    109
  • Body - centre
    111
  • 1 Roof (with and without sunroof - replace)
    111
  • 1.1 Tools
    111
  • 1.2 Remove
    111
  • 1.3 Install
    113
  • 2 Roof (Spacefox) - replace
    123
  • 2.1 Tools
    123
  • 2.2 Remove
    123
  • 2.3 Install
    125
  • 3 Front roof cross member - replace
    135
  • 3.1 Tools
    135
  • 3.2 Remove
    135
  • 3.3 Install
    136
  • 4 Central roof cross member - replace
    138
  • 4.1 Tools
    138
  • 4.2 Remove
    138
  • 4.3 Install
    139
  • 5 Rear roof cross member (Fox) - replace
    141
  • 5.1 Tools
    141
  • 5.2 Remove
    141
  • 5.3 Install
    143
  • 6 Rear roof cross member (Spacefox) - replace
    145
  • 6.1 Tools
    145
  • 6.2 Remove
    145
  • 6.3 Install
    147
  • 7 A-pillar (external section) - replace
    150
  • 7.1 Tools
    150
  • 7.2 Remove
    150
  • 7.3 Install
    152
  • 8 A-pillar (internal section) - replace
    155
  • 8.1 Remove
    155
  • 8.2 Install
    157
  • 9 B-pillar (4 doors - external section) - replace
    160
  • 9.1 Tools
    160
  • 9.2 Remove
    160
  • 9.3 Install
    162
  • 10 B-pillar (2 doors - internal section) - replace
    164
  • 10.1 Tools
    164
  • 10.2 Remove
    164
  • 10.3 Install
    166
  • 11 B-pillar (4 doors - internal section) - replace
    169
  • 11.1 Tools
    169
  • 11.2 Remove
    169
  • 11.3 Install
    171
  • 12 Lower longitudinal member (2 doors - external section) - replace
    173
  • 12.1 Tools
    173
  • 12.2 Remove
    173
  • 12.3 Install
    175
  • 13 Lower longitudinal member reinforcement (2 doors) - replace
    177
  • 13.1 Tools
    177
  • 13.2 Remove
    177
  • 13.3 Install
    179
  • 14 Lower longitudinal member (4 doors - external section) - replace
    181
  • 14.1 Tools
    181
  • 14.2 Remove
    181
  • 14.3 Install
    183
  • 15 Front floor - partial part - replace
    186
  • 15.1 Tools
    186
  • 15.2 Remove
    186
  • 15.3 Install
    189
  • 16 Lower longitudinal member reinforcement (4 doors) - replace
    192
  • 16.1 Tools
    192
  • 16.2 Remove
    192
  • 16.3 Install
    193
  • Body - rear
    196
  • 1 Back panel (2 and 4-door Fox) - replace
    196
  • 1.1 Tools
    196
  • 1.2 Remove
    196
  • 1.3 Install
    198
  • 2 Back panel (Spacefox) - replace
    203
  • 2.1 Tools
    203
  • 2.2 Remove
    203
  • 2.3 Install
    205
  • 3 Rear cross member - replace
    207
  • 3.1 Tools
    207
  • 3.2 Remove
    207
  • 3.3 Install
    209
  • 4 Rear cross member - replace
    210
  • 4.1 Tools
    210
  • 4.2 Remove
    210
  • 4.3 Install
    212
  • 5 Tail light housing - replace
    214
  • 5.1 Tools
    214
  • 5.2 Remove
    214
  • 5.3 Install
    216
  • 6 Tail light housing (Spacefox) - replace
    217
  • 6.1 Tools
    217
  • 6.2 Remove
    217
  • 6.3 Install
    219
  • 7 Tow hook - replace
    222
  • 7.1 Tools
    222
  • 7.2 Remove
    222
  • 7.3 Install
    223
  • 8 Rear longitudinal member (Fox - partial part) - replace
    225
  • 8.1 Tools
    225
  • 8.2 Remove
    225
  • 8.3 Install
    227
  • 9 Rear longitudinal member (Spacefox - partial part) - replace
    229
  • 9.1 Tools
    229
  • 9.2 Remove
    229
  • 9.3 Install
    231
  • 10 External side panel (2 doors - partial part) - replace
    235
  • 10.1 Tools
    235
  • 10.2 Remove
    235
  • 10.3 Install
    237
  • 11 External side panel (4 doors - partial part) - replace
    240
  • 11.1 Tools
    240
  • 11.2 Remove
    240
  • 11.3 Install
    242
  • 12 External side panel (Spacefox - partial part) - replace
    245
  • 12.1 Tools
    245
  • 12.2 Remove
    245
  • 12.3 Install
    247
  • 13 Wheel arch (2 doors - external section ) - replace
    251
  • 13.1 Tools
    251
  • 13.2 Remove
    251
  • 13.3 Install
    253
  • 14 Wheel arch (4 doors - external section ) - replace
    255
  • 14.1 Tools
    255
  • 14.2 Remove
    255
  • 14.3 Install
    257
  • 15 Wheel arch (Spacefox - external section ) - replace
    259
  • 15.1 Tools
    259
  • 15.2 Remove
    259
  • 15.3 Install
    262
  • 16 Spare wheel housing (Fox) - replace
    265
  • 16.1 Tools
    265
  • 16.2 Remove
    265
  • 16.3 Install
    267
  • 17 Spare wheel housing (Spacefox) - replace
    269
  • 17.1 Tools
    269
  • 17.2 Remove
    269
  • 17.3 Install
    271
  • 18 Spare wheel housing (partial part) - replace
    274
  • 18.1 Tools
    274
  • 18.2 Remove
    274
  • 18.3 Install
    275
  • 19 Spare wheel housing (Spacefox - partial part) - replace
    277
  • 19.1 Tools
    277
  • 19.2 Remove
    277
  • 19.3 Install
    279
Manufacturer's designation Body Repairs
Manufacturer Volkswagen
Suitable for FOX (2004 - 2010) / Suran/Spacefox/SportV (2006 - 2007) / FOX (2010) / FOX (2014)
Suitable car types 5Z1, 5Z3, 5Z7, 5Z4
Category Reparaturanleitung

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