Name: 4-Cyl. injection engine (2 valve Roller Rocker Finger)
Brand: Volkswagen
SKU: CDG4fcba762c0c1
Price: 12.18 EUR
Availability: InStock

Content
Details
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Repair manual FOX 4-Cyl. injection engine PDF download has the following content:

Chapter overview

Technical data
1
1 Technical data
1
1.1 Engine number
1
1.2 Engine features
1
Removing and installing engine
3
1 Removing and installing engine
3
1.1 Removal - indications
4
1.2 Fastening the engine to the assembly stand
7
1.3 Notes on installation
7
1.4 Tightening torque
9
1.5 Engine group mounting
10
1.6 Additional indications and installation jobs in vehicles with air conditioning
10
Crankshaft group
12
1 Dismantling and assembling - engine
12
1.1 Removing and installing Poly-V belt
16
2 Removing and installing crankshaft flanges (flywheel side)
20
2.1 Renewing crankshaft seal (pulley side)
21
2.2 Renewing crankshaft flange (flywheel side)
23
3 Removing and installing crankshaft
31
3.1 Identification of engine bearing shells
32
3.2 Colour codes
32
3.3 Crankshaft dimensions
32
4 Removing and installing pistons and conrods
33
4.1 Piston and cylinder dimensions
35
Cylinder head, Valve gear
36
1 Assembling and dismantling head
36
1.1 Checking semi-automatic tension pulley of toothed belt
38
1.2 Removing, installing and adjusting toothed belt
40
1.3 Removing and installing head
44
1.4 Checking compression
48
2 Servicing camshaft
51
2.1 Check axial gap - valve camshaft
52
2.2 Reworking valve seats
54
2.3 Renewing camshaft seal
56
2.4 Removing and installing camshaft head cover
57
2.5 Checking valve guides
60
2.6 Renewing valve stem seal
61
Lubrication
63
1 Removing and installing parts of the lubrication system
63
1.1 Removing and installing oil sump
65
1.2 Removing and installing oil pump
68
1.3 Checking oil pressure and oil pressure switch
70
Cooling system
72
1 Removing and installing parts of cooling system
72
1.1 Cooling system components, body side
73
1.2 Cooling system components on engine side
74
1.3 Coolant hoses connections diagram
76
1.4 Draining and filling coolant
77
1.5 Removing and installing the radiator
80
1.6 Removing and installing coolant pump
82
Fuel supply system
84
1 Removing and installing fuel supply system components
84
1.1 Remove and install fuel tank with accessory parts and fuel filter - removing and installing
85
1.2 Safety precautions for jobs on fuel supply system
86
1.3 Rules for cleanliness
87
1.4 Connecting and disconnecting “Pop Top” quick coupling
87
1.5 Removing and installing parts of the lubrication system
89
1.6 Removing and installing fuel pump
92
1.7 Removing and installing fuel level sensor
94
1.8 Removing and installing fuel tank
94
1.9 Checking fuel delivery unit
97
2 Engine output electronic regulation (electronic throttle). check
103
2.1 Electronic throttle system operation (E-gas)
103
3 Activated charcoal system
105
3.1 Operation
105
3.2 Activated charcoal filter system components - repair
106
3.3 Fuel container ventilation - checking
106
Mixture preparation, Injection
108
1 Servicing injection system
108
1.1 General indications related to injection
108
1.2 Component location
108
1.3 Removing and installing parts of the injection system
110
1.4 Intake manifold - remove and install
113
1.5 Fuel distributor with injectors - remove and install
114
1.6 Dismantling and assembling air filter set
114
1.7 Safety precautions
116
1.8 Rules for cleanliness
117
1.9 Technical data
117
2 Component checking
119
2.1 Checking injection valves
119
2.2 Fuel pressure regulator and retaining pressure - check
121
3 Código READINESS
126
3.1 Read and generate READINESS code
126
4 Engine control unit
127
4.1 Removing and installing engine control unit
127
4.2 Adjust components
128
4.3 Again interrogate the control unit fault memory
128
Exhaust system
130
1 Removal and installing of exhaust system parts
130
1.1 Exhaust collector, front pipe with catalyst and installation parts
130
1.2 Silencer with brackets
131
Ignition system
133
1 Injection system - repair
133
1.1 General indications on the ignition system
133
1.2 Removing and installing injection system components
133
1.3 Safety precautions
134
1.4 Test data, spark plugs
135

Manufacturer's designation	4-Cyl. injection engine (2 valve Roller Rocker Finger)
Manufacturer	Volkswagen
Suitable for	FOX (2004 - 2010)
Suitable car types	5Z1
Engine code	BLH
Category	Reparaturanleitung

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