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  • Examplepage for repair manual 4-Cyl. injection engine (2 valve Roller Rocker Finger)
  • Examplepage for repair manual 2 4-Cyl. injection engine (2 valve Roller Rocker Finger)
  • Examplepage for repair manual 3 4-Cyl. injection engine (2 valve Roller Rocker Finger)

4-Cyl. injection engine (2 valve Roller Rocker Finger)

For FOX

Original Volkswagen repair manual


12,18 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

4.331 KB

139 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Servicing camshaft, Engine output electronic regulation (electronic throttle). check, Activated charcoal system, Component checking, Código READINESS and Engine control unit. Show more
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Repair manual FOX 4-Cyl. injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Engine number
    1
  • 1.2 Engine features
    1
  • Removing and installing engine
    3
  • 1 Removing and installing engine
    3
  • 1.1 Removal - indications
    4
  • 1.2 Fastening the engine to the assembly stand
    7
  • 1.3 Notes on installation
    7
  • 1.4 Tightening torque
    9
  • 1.5 Engine group mounting
    10
  • 1.6 Additional indications and installation jobs in vehicles with air conditioning
    10
  • Crankshaft group
    12
  • 1 Dismantling and assembling - engine
    12
  • 1.1 Removing and installing Poly-V belt
    16
  • 2 Removing and installing crankshaft flanges (flywheel side)
    20
  • 2.1 Renewing crankshaft seal (pulley side)
    21
  • 2.2 Renewing crankshaft flange (flywheel side)
    23
  • 3 Removing and installing crankshaft
    31
  • 3.1 Identification of engine bearing shells
    32
  • 3.2 Colour codes
    32
  • 3.3 Crankshaft dimensions
    32
  • 4 Removing and installing pistons and conrods
    33
  • 4.1 Piston and cylinder dimensions
    35
  • Cylinder head, Valve gear
    36
  • 1 Assembling and dismantling head
    36
  • 1.1 Checking semi-automatic tension pulley of toothed belt
    38
  • 1.2 Removing, installing and adjusting toothed belt
    40
  • 1.3 Removing and installing head
    44
  • 1.4 Checking compression
    48
  • 2 Servicing camshaft
    51
  • 2.1 Check axial gap - valve camshaft
    52
  • 2.2 Reworking valve seats
    54
  • 2.3 Renewing camshaft seal
    56
  • 2.4 Removing and installing camshaft head cover
    57
  • 2.5 Checking valve guides
    60
  • 2.6 Renewing valve stem seal
    61
  • Lubrication
    63
  • 1 Removing and installing parts of the lubrication system
    63
  • 1.1 Removing and installing oil sump
    65
  • 1.2 Removing and installing oil pump
    68
  • 1.3 Checking oil pressure and oil pressure switch
    70
  • Cooling system
    72
  • 1 Removing and installing parts of cooling system
    72
  • 1.1 Cooling system components, body side
    73
  • 1.2 Cooling system components on engine side
    74
  • 1.3 Coolant hoses connections diagram
    76
  • 1.4 Draining and filling coolant
    77
  • 1.5 Removing and installing the radiator
    80
  • 1.6 Removing and installing coolant pump
    82
  • Fuel supply system
    84
  • 1 Removing and installing fuel supply system components
    84
  • 1.1 Remove and install fuel tank with accessory parts and fuel filter - removing and installing
    85
  • 1.2 Safety precautions for jobs on fuel supply system
    86
  • 1.3 Rules for cleanliness
    87
  • 1.4 Connecting and disconnecting “Pop Top” quick coupling
    87
  • 1.5 Removing and installing parts of the lubrication system
    89
  • 1.6 Removing and installing fuel pump
    92
  • 1.7 Removing and installing fuel level sensor
    94
  • 1.8 Removing and installing fuel tank
    94
  • 1.9 Checking fuel delivery unit
    97
  • 2 Engine output electronic regulation (electronic throttle). check
    103
  • 2.1 Electronic throttle system operation (E-gas)
    103
  • 3 Activated charcoal system
    105
  • 3.1 Operation
    105
  • 3.2 Activated charcoal filter system components - repair
    106
  • 3.3 Fuel container ventilation - checking
    106
  • Mixture preparation, Injection
    108
  • 1 Servicing injection system
    108
  • 1.1 General indications related to injection
    108
  • 1.2 Component location
    108
  • 1.3 Removing and installing parts of the injection system
    110
  • 1.4 Intake manifold - remove and install
    113
  • 1.5 Fuel distributor with injectors - remove and install
    114
  • 1.6 Dismantling and assembling air filter set
    114
  • 1.7 Safety precautions
    116
  • 1.8 Rules for cleanliness
    117
  • 1.9 Technical data
    117
  • 2 Component checking
    119
  • 2.1 Checking injection valves
    119
  • 2.2 Fuel pressure regulator and retaining pressure - check
    121
  • 3 Código READINESS
    126
  • 3.1 Read and generate READINESS code
    126
  • 4 Engine control unit
    127
  • 4.1 Removing and installing engine control unit
    127
  • 4.2 Adjust components
    128
  • 4.3 Again interrogate the control unit fault memory
    128
  • Exhaust system
    130
  • 1 Removal and installing of exhaust system parts
    130
  • 1.1 Exhaust collector, front pipe with catalyst and installation parts
    130
  • 1.2 Silencer with brackets
    131
  • Ignition system
    133
  • 1 Injection system - repair
    133
  • 1.1 General indications on the ignition system
    133
  • 1.2 Removing and installing injection system components
    133
  • 1.3 Safety precautions
    134
  • 1.4 Test data, spark plugs
    135
Manufacturer's designation 4-Cyl. injection engine (2 valve Roller Rocker Finger)
Manufacturer Volkswagen
Suitable for FOX (2004 - 2010)
Suitable car types 5Z1
Engine code BLH
Category Reparaturanleitung

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