3 - Cyl. diesel engine (1.4 l)

Chapter overview

• Technical data
  1
• 1 Technical data
  1
• 1.1 Engine number
  1
• 1.2 Engine characteristics
  1
• Removing and installing engine
  2
• 1 Engine - remove and install
  2
• 1.1 Removal - recommendations
  4
• 1.2 Engine - fasten to assembly stand
  7
• 1.3 Installation notes
  7
• 1.4 Tightening torques
  8
• 1.5 Power-drive group supports, (torque)
  8
• 1.6 Additional information and removal instructions for vehicles with air conditioning
  9
• Crankshaft group
  10
• 1 Engine - assembly and disassembly
  10
• 1.1 Poly-V belt - remove and install
  15
• 2 Crankshaft flanges and flywheel - remove and install
  18
• 2.1 Oil crankshaft seal, pulley side - replace
  19
• 2.2 Crankshaft seal flange - replace
  21
• 3 Balance shaft and mounting frame - remove and install
  24
• 3.1 Balance shaft - remove and install
  26
• 4 Crankshaft - remove and install
  30
• 4.1 Crankshaft dimensions
  31
• 5 Pistons and bearing rods - disassemble and assemble
  33
• 5.1 Piston and cylinder dimensions
  37
• Cylinder head, valve gear
  38
• 1 Cylinder head - remove and install
  38
• 1.1 Toothed belt - remove and install, adjust
  42
• 1.2 Cylinder head - remove and install
  46
• 1.3 Compression - check
  49
• 2 Valve command - repair
  52
• 2.1 Camshaft - check axial clearance
  54
• 2.2 Valve seat - trim
  55
• 2.3 Valve guides - check
  57
• 2.4 Valve stem seal - replace
  57
• 2.5 Camshaft - remove and install
  59
• Lubrication
  64
• 1 Lubrication system components - remove and install
  64
• 1.1 Oil pan- remove and install
  71
• 1.2 Check the oil pressure and the oil pressure switch
  72
• Cooling
  75
• 1 Cooling system components - remove and install
  75
• 1.1 Cooling system components on the body
  75
• 1.2 Cooling system components in the engine
  77
• 1.3 Hose connection diagram for cooling system
  78
• 1.4 Cooling system - drainage and replenishment
  79
• 1.5 Radiator - remove and install
  82
• 1.6 Water pump - remove and install
  83
• 1.7 Thermostat - remove and install
  85
• Fuel supply system
  88
• 1 Fuel supply system components - removal and installation
  88
• 1.1 Fuel tank components with accessories - remove and install
  88
• 1.2 Fuel filter - repair
  90
• 1.3 Safety measures for working on fuel supply system
  92
• 1.4 Cleaning rules
  92
• 1.5 Fuel reservoir - remove and install
  93
• 1.6 Fuel pump - remove and install
  95
• 1.7 Fuel gauge sensor - remove and install
  96
• 1.8 Fuel pump - check
  97
• 1.9 Accelerator mechanism - repair
  98
• 1.10 Auxiliary pump - check
  99
• 1.11 Auxiliary pump - remove and install
  101
• Turbocharging/supercharging
  105
• 1 Supercharging system with turbocharger
  105
• 1.1 Safety measures
  105
• 1.2 Rules for cleaning
  105
• 1.3 Turbocharger - remove and install
  105
• 1.4 Intake air cooling system components (intercooler) - remove and install
  108
• Mixture preparation - injection
  110
• 1 Direct injection Diesel system maintenance
  110
• 1.1 Installation locations - overview
  110
• 1.2 Safety measures
  111
• 1.3 Cleaning rules
  112
• 1.4 Intake manifold valve - repair
  112
• 1.5 Injectors - repair
  113
• 1.6 Injectors seal ring - remove and install
  114
• 1.7 Nozzles - remove and install
  115
• 2 Engine command unit
  119
• 2.1 Engine command unit - remove and install
  119
• 2.2 Check the event memory in the engine command unit and delete it
  119
• 2.3 Adjust functions and components
  121
• Exhaust system
  123
• 1 Exhaust system components - remove and install
  123
• 2 Exhaust gases recirculation system
  125
• 2.1 Exhaust gas recirculation system components - removal and installation
  125
• 2.2 Vacuum hose connection diagram
  126
• Ignition system
  127
• 1 Preheating system - check
  127
• 1.1 Checking heating plugs
  128