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3 - Cyl. diesel engine (1.4 l)

For FOX

Original Volkswagen repair manual


11,68 €7% VAT incl.

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  • English

Immediately available for download

Language: English

Digital PDF file

2.650 KB

132 Sites

Detailed technical data

Immediately readable

This repair manual contains: Engine - remove and install, Valve command - repair, Supercharging system with turbocharger and Direct injection Diesel system maintenance. Show more
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Repair manual FOX 3 - Cyl. diesel engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Engine number
    1
  • 1.2 Engine characteristics
    1
  • Removing and installing engine
    2
  • 1 Engine - remove and install
    2
  • 1.1 Removal - recommendations
    4
  • 1.2 Engine - fasten to assembly stand
    7
  • 1.3 Installation notes
    7
  • 1.4 Tightening torques
    8
  • 1.5 Power-drive group supports, (torque)
    8
  • 1.6 Additional information and removal instructions for vehicles with air conditioning
    9
  • Crankshaft group
    10
  • 1 Engine - assembly and disassembly
    10
  • 1.1 Poly-V belt - remove and install
    15
  • 2 Crankshaft flanges and flywheel - remove and install
    18
  • 2.1 Oil crankshaft seal, pulley side - replace
    19
  • 2.2 Crankshaft seal flange - replace
    21
  • 3 Balance shaft and mounting frame - remove and install
    24
  • 3.1 Balance shaft - remove and install
    26
  • 4 Crankshaft - remove and install
    30
  • 4.1 Crankshaft dimensions
    31
  • 5 Pistons and bearing rods - disassemble and assemble
    33
  • 5.1 Piston and cylinder dimensions
    37
  • Cylinder head, valve gear
    38
  • 1 Cylinder head - remove and install
    38
  • 1.1 Toothed belt - remove and install, adjust
    42
  • 1.2 Cylinder head - remove and install
    46
  • 1.3 Compression - check
    49
  • 2 Valve command - repair
    52
  • 2.1 Camshaft - check axial clearance
    54
  • 2.2 Valve seat - trim
    55
  • 2.3 Valve guides - check
    57
  • 2.4 Valve stem seal - replace
    57
  • 2.5 Camshaft - remove and install
    59
  • Lubrication
    64
  • 1 Lubrication system components - remove and install
    64
  • 1.1 Oil pan- remove and install
    71
  • 1.2 Check the oil pressure and the oil pressure switch
    72
  • Cooling
    75
  • 1 Cooling system components - remove and install
    75
  • 1.1 Cooling system components on the body
    75
  • 1.2 Cooling system components in the engine
    77
  • 1.3 Hose connection diagram for cooling system
    78
  • 1.4 Cooling system - drainage and replenishment
    79
  • 1.5 Radiator - remove and install
    82
  • 1.6 Water pump - remove and install
    83
  • 1.7 Thermostat - remove and install
    85
  • Fuel supply system
    88
  • 1 Fuel supply system components - removal and installation
    88
  • 1.1 Fuel tank components with accessories - remove and install
    88
  • 1.2 Fuel filter - repair
    90
  • 1.3 Safety measures for working on fuel supply system
    92
  • 1.4 Cleaning rules
    92
  • 1.5 Fuel reservoir - remove and install
    93
  • 1.6 Fuel pump - remove and install
    95
  • 1.7 Fuel gauge sensor - remove and install
    96
  • 1.8 Fuel pump - check
    97
  • 1.9 Accelerator mechanism - repair
    98
  • 1.10 Auxiliary pump - check
    99
  • 1.11 Auxiliary pump - remove and install
    101
  • Turbocharging/supercharging
    105
  • 1 Supercharging system with turbocharger
    105
  • 1.1 Safety measures
    105
  • 1.2 Rules for cleaning
    105
  • 1.3 Turbocharger - remove and install
    105
  • 1.4 Intake air cooling system components (intercooler) - remove and install
    108
  • Mixture preparation - injection
    110
  • 1 Direct injection Diesel system maintenance
    110
  • 1.1 Installation locations - overview
    110
  • 1.2 Safety measures
    111
  • 1.3 Cleaning rules
    112
  • 1.4 Intake manifold valve - repair
    112
  • 1.5 Injectors - repair
    113
  • 1.6 Injectors seal ring - remove and install
    114
  • 1.7 Nozzles - remove and install
    115
  • 2 Engine command unit
    119
  • 2.1 Engine command unit - remove and install
    119
  • 2.2 Check the event memory in the engine command unit and delete it
    119
  • 2.3 Adjust functions and components
    121
  • Exhaust system
    123
  • 1 Exhaust system components - remove and install
    123
  • 2 Exhaust gases recirculation system
    125
  • 2.1 Exhaust gas recirculation system components - removal and installation
    125
  • 2.2 Vacuum hose connection diagram
    126
  • Ignition system
    127
  • 1 Preheating system - check
    127
  • 1.1 Checking heating plugs
    128
Manufacturer's designation 3 - Cyl. diesel engine (1.4 l)
Manufacturer Volkswagen
Suitable for FOX (2004 - 2010)
Suitable car types 5Z1
Engine code BNM
Category Reparaturanleitung

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