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Electrical system

For FOX

Original Volkswagen repair manual


15,53 €7% VAT incl.

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Immediately available for download

Language: English

Digital PDF file

6.010 KB

185 Sites

Detailed technical data

Immediately readable

This repair manual contains: Battery, Starting motor, Combined instrument, Indication of Service Interval, Windscreen washer system, Main headlights, Additional brake light, Switch set, Lights and switches in luggage compartment, Horns, Immobilizer, Fuse box and Control units. Show more
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Repair manual FOX Electrical system PDF download has the following content:

Chapter overview

  • Starter, current supply, CCS
    1
  • 1 Battery
    1
  • 1.1 Battery A - disconnect and connect
    2
  • 1.2 Battery A - remove and install
    4
  • 1.3 Battery A console - remove and install
    6
  • 1.4 Tightening torques - battery
    8
  • 2 Starting motor
    9
  • 2.1 Starter B - remove and install
    9
  • 2.2 Starter B - (Manufacturer Valeo) - disassemble and assemble
    10
  • 2.3 Starter B - (Manufacturer Bosch) - disassemble and assemble
    14
  • 2.4 Tightening torques - Starter
    27
  • 3 Alternator
    28
  • 3.1 Generator (Alternator) C - fastening cable (B+)
    28
  • 3.2 Generator (Alternator) C - check Poly-V belt
    29
  • 3.5 Generator (Alternator) C for 1.4-litre diesel (BNM) engine - assembly overview
    39
  • 3.7 Generator (Alternator) C for 1.4-litre (BKR) engine - assembly overview
    46
  • 3.8 Generator (Alternator) C for 1.2-litre (BMD) engine - assembly overview
    49
  • 3.9 Generator (Alternator) C - replace Poly-V belt pulley
    52
  • 3.10 Voltage regulator C1 (Manufacturer Bosch) - disassemble and assemble
    54
  • 3.11 Voltage regulator C1 (Manufacturer Valeo) - disassemble and assemble
    55
  • 3.12 Tightening torques - Alternator
    56
  • Gauges, instruments
    57
  • 1 Combined instrument
    57
  • 1.1 Locating defects and indicating faults
    57
  • 1.2 Combined instrument K - replace
    58
  • 1.3 Combined instrument K - remove and install
    60
  • 1.4 Combined instrument K - connector pinout
    61
  • 1.5 Combined instrument K - control light symbols
    61
  • 1.6 Combined instrument K - replace control light lamps
    65
  • 1.7 Tightening torque - Combined instrument
    66
  • 2 Indication of Service Interval
    67
  • 2.1 Service interval indication - reset to zero
    67
  • Windscreen wash/wipe system
    68
  • 1 Windscreen wiper system
    68
  • 1.1 Windscreen wiper system - assembly overview
    68
  • 1.2 Windscreen wiper blade - remove and install
    70
  • 1.3 Windscreen wiper blade and arm set - remove and install
    71
  • 1.4 Windscreen wiper mechanism - remove and install
    72
  • 1.5 Windscreen wiper motor V - disassemble and assemble
    74
  • 1.6 Windscreen wiper blade resting position - adjust
    77
  • 1.7 Blade application angle on windscreen - adjust
    78
  • 1.8 Tightening torques - Windscreen wiper system
    79
  • 2 Windscreen washer system
    80
  • 2.1 Windscreen washer system - assembly overview
    80
  • 2.2 Reservoir for the windscreen washer system - remove and install
    81
  • 2.3 Windscreen washer pump V5 and/or Rear window washer pump V13 - remove and install
    82
  • 2.4 Windscreen washer system spray nozzles - replace
    82
  • 2.5 Windscreen washer system spray nozzles - adjust
    83
  • 2.6 Tightening torque - windscreen and rear window washer system
    84
  • 3 Rear window wiper system
    85
  • 3.1 Rear window wiper and washer system - overview
    85
  • 3.2 Rear window wiper arm - remove and install
    86
  • 3.3 Rear window wiper motor V12 - remove and install
    87
  • 3.4 Rear window wiper blade resting position - adjust
    88
  • 3.5 Rear window wiper blade - remove and install
    88
  • 3.6 Tightening torques - rear window wiper system
    89
  • 4 Rear window washer system
    90
  • 4.1 Rear window washer system - assembly overview
    90
  • 4.2 Spray nozzle - replace
    91
  • 4.3 Rear window washer system spray nozzle - adjust
    91
  • Lights, bulbs, switches - exterior
    93
  • 1 Main headlights
    93
  • 1.1 Main headlights - assembly overview
    93
  • 1.2 Main Headlights - remove and install
    95
  • 1.4 Main headlights (single) - change lamps
    97
  • 1.5 Main headlights (dual) - change lamps
    99
  • 1.6 Main headlights (Europe) - change lamps
    100
  • 1.7 Main headlights - repair fastening taps
    102
  • 1.8 Adapting main headlights to right-side traffic (Europe)
    104
  • 1.9 Tightening torque - Main headlights
    106
  • 2 Fog lights
    107
  • 2.1 Fog lights - assembly overview
    107
  • 2.2 Fog lights - remove and install
    108
  • 2.3 Tightening torque - fog lights
    109
  • 3 Auxiliary headlights
    110
  • 3.1 Auxiliary headlights (► 04/07) - assembly overview
    110
  • 3.2 Auxiliary lights (05/07 ►) - assembly overview
    111
  • 3.3 Auxiliary headlights - remove and install
    111
  • 3.4 Auxiliary headlights - replace lamps
    112
  • 4 Headlights - check adjustment
    113
  • 4.1 Check headlight adjustment (with the new inspection display without 15º adjustment line).
    114
  • 4.2 Headlights - adjust
    115
  • 5 Side indicator lights
    117
  • 5.1 Side indicator lights - remove and install
    117
  • 6 Tail lights
    118
  • 6.1 Tail lights - assembly overview
    118
  • 6.2 Tail light - remove and install
    119
  • 6.3 Tail light lamp support - remove and install
    120
  • 6.4 Tightening torque - tail lights
    120
  • 7 License plate light
    121
  • 7.1 License plate light - remove and install
    121
  • 7.2 License plate light X - replace the lamp
    122
  • 8 Additional brake light
    123
  • 8.1 Auxiliary brake light - remove and install
    123
  • 8.2 Tightening torque - auxiliary brake light
    124
  • 9 Switch set
    125
  • 9.1 Indicator and wiper/washer switches - remove and install
    125
  • 9.3 Tightening torque - switch set
    126
  • 10 Steering lock set
    127
  • 10.1 Steering lock set - remove and install
    127
  • 11 Ignition/starter switch and key cylinder
    129
  • 11.1 Key cylinder - remove and install
    129
  • 11.2 Ignition switch D - remove and install
    131
  • 11.3 Ignition switch D - pinout
    132
  • Lights, bulbs, switches - interior
    133
  • 1 Internal lights and switches
    133
  • 1.1 Light switch E1 - remove and install
    133
  • 1.2 Dashboard switches - remove and install
    133
  • 1.3 Switches in dashboard (vehicles - EU) - remove and install
    135
  • 1.4 Seat heating switch E73 (Europe vehicles) - remove and install
    135
  • 2 Front door lights and switches
    137
  • 2.1 Front internal lighting switch (door contact) E459 - remove and install
    137
  • 3 Lights and switches in luggage compartment
    140
  • 3.1 Luggage compartment lighting switch F5 - remove and install
    140
  • 3.2 Luggage compartment lighting - remove and install
    141
  • 3.3 Luggage Compartment lighting fixture W3 - replace
    141
  • 4 Roof lining lights and switches
    143
  • 4.1 Internal front light W1
    143
  • 4.2 Front internal light W1 with reading light
    145
  • 4.3 Front internal light W1 with sunroof (Europe vehicles)
    148
  • 4.4 Make-up mirror lighting - remove and install
    151
  • 5 Horns
    153
  • 5.1 Treble tone horn H2 - assembly overview
    153
  • 5.2 Treble tone horn H2 (Europe vehicles) - assembly general view
    155
  • 5.3 Horn actuator H
    156
  • 6 Immobilizer
    157
  • 6.1 Immobilizer control unit J362 (IMMO 3) for Europe vehicles - remove and install
    157
  • 6.2 Immobilizer control unit J362 (IMMO 2) - remove and install
    157
  • 6.3 Immobilizer reading coil D2 - remove and install
    158
  • 6.4 Ignition key - variable code transponder
    158
  • 6.5 Ignition key - adapt to immobilizer
    158
  • 6.6 Ignition key - replace battery
    159
  • 7 Alarm System
    160
  • 7.1 Locating defects and indicating faults
    160
  • 7.2 Anti-theft alarm system - activate and deactivate
    160
  • 7.3 Ultra-sound sensor for alarm system G209 - remove and install
    161
  • 7.4 Alarm system horn H8 (vehicles with mechanical steering) - assembly overview
    162
  • 7.5 Alarm system horn H8 (vehicles with power steering) - assembly overview
    164
  • 7.6 Alarm system horn H8 (Diesel vehicles) - assembly overview
    165
  • Wiring
    169
  • 1 Fuse and relay support
    169
  • 1.1 Fuse and relay support - remove and install
    169
  • 2 Coupling stations and multi-pin connector
    170
  • 2.1 Coupling station - A pillar
    170
  • 2.2 Coupling station - B pillar
    170
  • 2.3 Multi-pin connector in the fire wall
    170
  • 3 Fuse box
    174
  • 3.1 Fuse box - remove and install
    174
  • 4 Control units
    177
  • 4.1 Control unit for the on-board electrical system J519
    177
  • 4.2 Central control unit for the convenience system J393
    178
Manufacturer's designation Electrical system
Manufacturer Volkswagen
Suitable for FOX (2004 - 2010)
Suitable car types 5Z1
Category Reparaturanleitung

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