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Body Repairs

For Passat Lim / Passat Var. / Passat Variant / Passat Limousine

Original Volkswagen repair manual


36,09 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

43.570 KB

506 Sites

Detailed technical data

Immediately readable

This repair manual contains: Overview of parts, Renewing right bracket, Renewing upper wheel housing longitudinal member, Permitted parting cuts on side panel and Renewing high-voltage battery retaining plate, vehicles with hybrid drive. Show more
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Repair manual Body Repairs PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Basic instructions
    1
  • 1.1 Original joint
    1
  • 1.2 Used joining techniques
    1
  • 2 Vehicle identification data
    2
  • 2.1 Vehicle identification number
    2
  • 2.2 Type plate
    2
  • 2.3 Vehicle data sticker
    3
  • 3 Safety information
    5
  • 4 Gas vehicles
    6
  • 5 Body work for which HV electrical system must be de-energised
    7
  • 5.1 The following body work requires the HV electrical system to be de-energised
    7
  • 6 Moulded foam inserts
    8
  • 7 Galvanized body parts, high- and higher-strength and hot-formed body panels
    10
  • 8 Galvanized body parts, high- and higher-strength and hot-formed body panels
    15
  • 9 Laser welding
    20
  • 10 Gaps
    21
  • 10.1 Body - front
    21
  • 10.2 Body - front
    22
  • 10.3 Body, centre
    24
  • 10.4 Body, centre
    26
  • 10.5 Body, centre
    28
  • 10.6 Body, centre
    30
  • 10.7 Body, rear
    32
  • 10.8 Body, rear
    33
  • 10.9 Body, rear
    34
  • 10.10 Body, rear
    36
  • 11 Body dimensions
    39
  • 11.1 Body - front
    39
  • 11.2 Body, centre
    41
  • 11.3 Body, centre
    47
  • 11.4 Body, rear
    53
  • 11.5 Body, rear
    56
  • 11.6 Floor panel, front
    59
  • 11.7 Floor panel, centre
    60
  • 11.8 Floor panel, rear
    61
  • 12 Straightening bracket set
    64
  • 12.1 Setup overview of complete body
    64
  • 13 Portal gauge
    66
  • 13.1 Setup overview of complete body
    66
  • 13.2 Setup overview of complete body
    67
  • Body - front
    69
  • 1 Overview of parts
    69
  • 2 Renewing right bracket
    70
  • 2.1 Tools
    71
  • 2.2 Removing
    71
  • 2.3 Installing
    72
  • 3 Repairing threads for securing subframe
    75
  • 3.1 Contents of thread repair kit
    76
  • 3.2 Repairing threads
    77
  • 4 Renewing mounting bracket for subframe
    81
  • 4.1 Tools
    82
  • 4.2 Removing
    82
  • 4.3 Installing
    83
  • 5 Renewing mounting bracket for subframe
    87
  • 5.1 Tools
    88
  • 5.2 Removing
    88
  • 5.3 Installing
    89
  • 6 Renewing front longitudinal member end plate
    92
  • 6.1 Tools
    93
  • 6.2 Removing
    93
  • 6.3 Installing
    94
  • 7 Renewing upper wheel housing longitudinal member
    97
  • 7.1 Tools
    98
  • 7.2 Removing
    98
  • 7.3 Installing
    99
  • 8 Renewing upper inner wheel housing longitudinal member
    103
  • 8.1 Tools
    104
  • 8.2 Removing
    104
  • 8.3 Installing
    105
  • 9 Renewing front wheel housing
    109
  • 9.1 Tools
    110
  • 9.2 Removing
    110
  • 9.3 Installing
    112
  • 10 Renewing front longitudinal member
    117
  • 10.1 Tools
    118
  • 10.2 Removing
    118
  • 10.3 Installing
    122
  • 11 Renewing front longitudinal member (left part section)
    127
  • 11.1 Tools
    128
  • 11.2 Removing
    128
  • 11.3 Installing when using complete longitudinal member assembly
    130
  • 11.4 Installing when using individual components of longitudinal member
    134
  • 12 Renewing front longitudinal member (right part section)
    138
  • 12.1 Tools
    139
  • 12.2 Removing
    139
  • 12.3 Installing when using complete longitudinal member assembly
    141
  • 12.4 Installing when using individual components of longitudinal member
    145
  • 13 Renewing studs
    149
  • Body - centre
    150
  • 1 Overview of parts
    150
  • 2 Overview of parts
    151
  • 3 Renewing roof - vehicles without sliding sunroof
    152
  • 3.1 Tools
    153
  • 3.2 Removing
    153
  • 3.3 Installing
    157
  • 4 Renewing roof - vehicles with sliding sunroof
    168
  • 4.1 Tools
    169
  • 4.2 Removing
    169
  • 4.3 Installing
    173
  • 5 Renewing roof - vehicles with no panorama tilting sunroof
    184
  • 5.1 Tools
    185
  • 5.2 Removing
    185
  • 5.3 Installing
    189
  • 6 Renewing roof - vehicles with panorama tilting sunroof
    200
  • 6.1 Tools
    201
  • 6.2 Removing
    201
  • 6.3 Installing
    205
  • 7 Renewing roof side member (part section)
    215
  • 7.1 Tools
    216
  • 7.2 Removing
    217
  • 7.3 Installing
    218
  • 8 Renewing roof side member
    222
  • 8.1 Tools
    223
  • 8.2 Moulded foam inserts
    224
  • 8.3 Removing
    224
  • 8.4 Installing
    225
  • 9 Renewing roof side member (part section)
    229
  • 9.1 Tools
    230
  • 9.2 Removing
    231
  • 9.3 Installing
    232
  • 10 Renewing roof side member
    236
  • 10.1 Tools
    237
  • 10.2 Moulded foam inserts
    238
  • 10.3 Removing
    238
  • 10.4 Installing
    239
  • 11 Renewing A-pillar
    243
  • 11.1 Tools
    244
  • 11.2 Moulded foam inserts
    245
  • 11.3 Removing
    245
  • 11.4 Installing
    246
  • 12 Renewing upper A-pillar reinforcement (part section)
    251
  • 12.1 Tools
    252
  • 12.2 Moulded foam inserts
    252
  • 12.3 Removing
    252
  • 12.4 Installing
    255
  • 13 Renewing A-pillar reinforcement (part section)
    263
  • 13.1 Tools
    264
  • 13.2 Moulded foam inserts
    264
  • 13.3 Removing
    264
  • 13.4 Installing
    267
  • 14 Renewing B-pillar
    271
  • 14.1 Tools
    272
  • 14.2 Identification plate
    273
  • 14.3 Moulded foam inserts
    274
  • 14.4 Removing
    274
  • 14.5 Installing
    275
  • 15 Renewing B-pillar reinforcement
    279
  • 15.1 Tools
    280
  • 15.2 Identification plate
    280
  • 15.3 Moulded foam inserts
    281
  • 15.4 Removing
    281
  • 15.5 Installing
    282
  • 16 Renewing B-pillar reinforcement (part section)
    286
  • 16.1 Tools
    287
  • 16.2 Identification plate
    287
  • 16.3 Moulded foam inserts
    288
  • 16.4 Removing
    288
  • 16.5 Installing
    291
  • 17 Renewing outer side member
    299
  • 17.1 Tools
    300
  • 17.2 Identification plate
    300
  • 17.3 Moulded foam inserts
    301
  • 17.4 Removing
    301
  • 17.5 Installing
    303
  • 18 Renewing side member reinforcement
    308
  • 18.1 Tools
    310
  • 18.2 Moulded foam inserts
    310
  • 18.3 Removing
    310
  • 18.4 Installing
    312
  • 19 Renewing end plate for wing
    316
  • 19.1 Tools
    317
  • 19.2 Removing
    317
  • 19.3 Installing
    319
  • Body - rear
    323
  • 1 Overview of parts
    323
  • 2 Overview of parts
    324
  • 3 Renewing rear cross panel
    325
  • 3.1 Tools
    326
  • 3.2 Removing
    326
  • 3.3 Installing
    327
  • 4 Renewing rear cross panel
    331
  • 4.1 Tools
    332
  • 4.2 Removing
    332
  • 4.3 Installing
    333
  • 5 Renewing rear cross member
    337
  • 5.1 Tools
    338
  • 5.2 Removing
    338
  • 5.3 Installing
    339
  • 6 Renewing rear cross member
    344
  • 6.1 Tools
    345
  • 6.2 Removing
    345
  • 6.3 Installing
    346
  • 7 Renewing tail light mounting
    351
  • 7.1 Tools
    352
  • 7.2 Removing
    352
  • 7.3 Installing
    353
  • 8 Renewing tail light mounting
    356
  • 8.1 Tools
    357
  • 8.2 Removing
    357
  • 8.3 Installing
    358
  • 9 Renewing luggage compartment floor
    362
  • 9.1 Tools
    363
  • 9.2 Moulded foam inserts
    364
  • 9.3 Removing
    364
  • 9.4 Installing
    365
  • 10 Renewing luggage compartment floor - hybrid drive
    369
  • 10.1 Tools
    370
  • 10.2 Moulded foam inserts
    370
  • 10.3 Removing
    370
  • 10.4 Installing
    372
  • 11 Renewing luggage compartment floor
    376
  • 11.1 Tools
    377
  • 11.2 Moulded foam inserts
    378
  • 11.3 Removing
    378
  • 11.4 Installing
    379
  • 12 Renewing luggage compartment floor - hybrid drive
    383
  • 12.1 Tools
    384
  • 12.2 Moulded foam inserts
    384
  • 12.3 Removing
    384
  • 12.4 Installing
    386
  • 13 Renewing rear shelf
    390
  • 13.1 Tools
    391
  • 13.2 Removing
    391
  • 13.3 Installing
    392
  • 14 Renewing C-pillar reinforcement
    397
  • 14.1 Tools
    398
  • 14.2 Moulded foam inserts
    398
  • 14.3 Removing
    398
  • 14.4 Installing
    399
  • 15 Renewing C-pillar reinforcement
    403
  • 15.1 Tools
    404
  • 15.2 Moulded foam inserts
    404
  • 15.3 Removing
    404
  • 15.4 Installing
    405
  • 16 Renewing rear longitudinal member (part section)
    409
  • 16.1 Tools
    410
  • 16.2 Removing
    410
  • 16.3 Installing
    412
  • 17 Renewing rear longitudinal member (part section)
    415
  • 17.1 Tools
    416
  • 17.2 Removing
    416
  • 17.3 Installing
    418
  • 18 Renewing rear longitudinal member (part section – second parting cut)
    421
  • 18.1 Tools
    422
  • 18.2 Moulded foam inserts
    422
  • 18.3 Removing
    422
  • 18.4 Installing
    426
  • 19 Renewing rear longitudinal member (part section – second parting cut)
    436
  • 19.1 Tools
    437
  • 19.2 Moulded foam inserts
    437
  • 19.3 Removing
    437
  • 19.4 Installing
    442
  • 20 Permitted parting cuts on side panel
    453
  • 21 Renewing side panel (part section)
    454
  • 21.1 Tools
    455
  • 21.2 Moulded foam inserts
    456
  • 21.3 Removing
    456
  • 21.4 Installing
    458
  • 22 Renewing side panel (part section)
    463
  • 22.1 Tools
    464
  • 22.2 Moulded foam inserts
    465
  • 22.3 Removing
    465
  • 22.4 Installing
    467
  • 23 Renewing outer wheel housing liner
    472
  • 23.1 Tools
    473
  • 23.2 Moulded foam inserts
    473
  • 23.3 Removing
    473
  • 23.4 Installing
    474
  • 24 Renewing outer wheel housing liner
    478
  • 24.1 Tools
    479
  • 24.2 Moulded foam inserts
    479
  • 24.3 Removing
    479
  • 24.4 Installing
    480
  • 25 Renewing high-voltage battery retaining plate, vehicles with hybrid drive
    484
  • 25.1 Tools
    485
  • 25.2 Removing
    485
  • 25.3 Installing
    486
  • 26 Renewing welded nut for high-voltage battery, hybrid vehicles
    489
  • 26.1 Tools
    490
  • 26.2 Removing
    490
  • 26.3 Installing
    491
  • 27 Renewing connecting plate, vehicles with hybrid drive
    494
  • 27.1 Tools
    495
  • 27.2 Removing
    495
  • 27.3 Installing
    496
Manufacturer's designation Body Repairs
Manufacturer Volkswagen
Suitable for Passat Lim (2015 >) / Passat Var. (2015 >) / Passat Variant (2019 >) / Passat Limousine (2019 >)
Suitable car types 3G2, CB5, CB2
Category Reparaturanleitung

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