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  • Examplepage for repair manual 5-Speed manual gearbox 02A
  • Examplepage for repair manual 2 5-Speed manual gearbox 02A
  • Examplepage for repair manual 3 5-Speed manual gearbox 02A

5-Speed manual gearbox 02A

For Caddy Kasten/Kombi / Polo Classic / Polo Variant

Original Volkswagen repair manual


15,09 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

5.060 KB

179 Sites

Detailed technical data

Immediately readable

This repair manual contains: Servicing clutch control, Removing and installing gearbox and Adjusting input shaft. Show more
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Repair manual Caddy Kasten/Kombi / Polo Classic / Polo Variant 5-Speed manual gearbox 02A PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Gearbox identification
    1
  • 1.1 Gearbox identification
    1
  • 1.2 Code letters, gearbox allocation, ratios, capacities
    2
  • 2 Transmission layout
    3
  • 2.1 Transmission layout
    3
  • 3 Calculating overall ratio (i)
    5
  • 3.1 Calculating overall ratio (i)
    5
  • 4 General repair instructions
    5
  • 4.1 General repair instructions
    5
  • Clutch
    7
  • 1 Servicing clutch control
    7
  • 1.1 Servicing clutch control
    7
  • 1.2 Assembly overview - Pedal cluster
    8
  • 1.3 Removing and installing over-centre spring
    11
  • 1.4 Removing and installing clutch pedal
    13
  • 1.5 Assembly overview - Hydraulic system
    14
  • 1.6 Removing and installing master cylinder
    17
  • 1.7 Bleeding clutch system
    18
  • 2 Servicing clutch release mechanism
    19
  • 2.1 Servicing clutch release mechanism
    19
  • 3 Servicing clutch
    22
  • 3.1 Servicing clutch
    22
  • Controls, Housing
    26
  • 1 Servicing gear selector mechanism
    26
  • 1.1 Servicing gear selector mechanism
    26
  • 1.2 Installation position of gear selector mechanism
    26
  • 1.3 Removing and installing gear selector cables
    29
  • 1.4 Removing and installing gear stick housing
    35
  • 1.5 Installing gear stick gaiter to gear stick knob
    38
  • 1.6 Removing and installing gear stick
    39
  • 1.7 Adjusting gear selector mechanism
    43
  • 2 Removing and installing gearbox
    46
  • 2.1 Removing and installing gearbox
    46
  • 3 Checking gearbox oil
    58
  • 3.1 Checking gearbox oil
    58
  • 4 Dismantling and assembling gearbox
    60
  • 4.1 Dismantling and assembling gearbox
    60
  • 4.2 Removing and installing cover for gearbox housing and 5th gear
    61
  • 4.3 Removing and installing gearbox housing and selector mechanism
    64
  • 4.4 Removing and installing input shaft, output shaft (pinion shaft), differential and selector forks
    67
  • 4.5 Dismantling and assembling sequence
    70
  • 5 Servicing gearbox housing and clutch housing
    87
  • 5.1 Servicing gearbox housing and clutch housing
    87
  • 6 Dismantling and assembling gearbox selector mechanism
    96
  • 6.1 Dismantling and assembling gearbox selector mechanism
    96
  • 7 Dismantling and assembling selector forks
    101
  • 7.1 Dismantling and assembling selector forks
    101
  • Gears, Shafts
    107
  • 1 Dismantling and assembling input shaft
    107
  • 1.1 Dismantling and assembling input shaft
    107
  • 2 Adjusting input shaft
    118
  • 2.1 Adjusting input shaft
    118
  • 2.2 Table of adjustment shims
    119
  • 2.3 Carrying out check measurement
    121
  • 3 Dismantling and assembling output shaft (pinion shaft)
    122
  • 3.1 Dismantling and assembling output shaft (pinion shaft)
    122
  • 4 Adjusting output shaft
    146
  • 4.1 Adjusting output shaft
    146
  • 5 Dismantling and assembling reverse shaft
    149
  • 5.1 Dismantling and assembling reverse shaft
    149
  • Final drive, Differential
    153
  • 1 Renewing flanged shaft oil seals (gearbox installed)
    153
  • 1.1 Renewing flanged shaft oil seals (gearbox installed)
    153
  • 1.2 Renewing oil seals on gearboxes without springs behind flanges
    153
  • 1.3 Renewing oil seal on gearboxes with springs behind flanges
    154
  • 2 Dismantling and assembling differential
    157
  • 2.1 Dismantling and assembling differential
    157
  • 3 Adjustment overview
    173
  • 3.1 Adjustment overview
    173
  • 4 Adjusting differential
    173
  • 4.1 Adjusting differential
    173
Manufacturer's designation 5-Speed manual gearbox 02A
Manufacturer Volkswagen
Suitable for Caddy Kasten/Kombi (1996 - 2003) / Polo Classic / Polo Variant (1996 - 2002)
Suitable car types 9K, 6V
Transmission designations 02A
Transmission types CCM, CHA, CRU, CTN, CNL, CHU, CGX, AFE, CTM, AYC, AYP, CDM, ALY, AGK, ATA, ATB, CGP, CHN, AFF, AGC, ALC, ASA, ASB, ASD, ATX, AYH, AYK, AYM, AYN, CAT, CBA, CDA, CES, CEW, CEX, CEY, CGY, CJA, CMZ, CNA, CYP, DPA
Category Reparaturanleitung

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