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Body Repairs

For California / Multivan / Transporter / Transporter/Kombi LR

Original Volkswagen repair manual


31,14 €7% VAT incl.

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Language: English

Digital PDF file

17.421 KB

417 Sites

Detailed technical data

Immediately readable

This repair manual contains: Renewing suspension turret, Replacing intermediate piece/end plate for front wheel housing, Renewing front part of longitudinal member (part section) and Renewing reinforcing for hinge pillar. Show more
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Repair manual Body Repairs PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Key vehicle data
    1
  • 1.1 Vehicle identification number
    1
  • 1.2 Vehicle identification number
    2
  • 1.3 Type plate
    3
  • 1.4 Vehicle data sticker
    4
  • 2 Safety information
    5
  • 3 Moulded foam inserts
    6
  • 4 Galvanised body parts
    8
  • 5 Strengthened steel body panels
    9
  • 5.1 Floor group
    9
  • 5.2 Installing
    10
  • 6 Laser welding
    11
  • 7 Gaps/shut lines
    12
  • 7.1 Body - front
    12
  • 7.2 Body - centre and rear
    13
  • 7.3 Rear body with rear wing doors
    14
  • 8 Body dimensions
    15
  • 8.1 Body dimensions, front
    15
  • 8.2 Body dimensions - centre
    23
  • 8.3 Body - rear
    24
  • 8.4 Body dimensions of the floor group
    26
  • 9 Alignment jig
    30
  • 9.1 Overview
    30
  • 9.2 Portal gauge
    42
  • Body - front
    46
  • 1 Renewing suspension turret
    46
  • 1.1 Tools
    47
  • 1.2 Removing
    47
  • 1.3 Installing
    50
  • 2 Renewing battery carrier
    55
  • 2.1 Tools
    55
  • 2.2 Removing
    55
  • 2.3 Installing
    57
  • 3 Renewing towing eye mounting
    60
  • 3.1 Tools
    60
  • 3.2 Removing
    60
  • 3.3 Installing
    63
  • 4 Replacing intermediate piece/end plate for front wheel housing
    69
  • 4.1 Tools
    69
  • 4.2 Removing
    69
  • 4.3 Installing
    70
  • 5 Renewing bumper bracket
    72
  • 5.1 Tools
    72
  • 5.2 Removing
    72
  • 5.3 Installing
    73
  • 6 Renewing reinforcement for front wheel housing - partial renewal
    75
  • 6.1 Tools
    75
  • 6.2 Removing
    75
  • 6.3 Installing
    77
  • 7 Renewing front wheel housing
    78
  • 7.1 Tools
    78
  • 7.2 Removing
    78
  • 7.3 Installing
    81
  • 8 Repairing threads for securing subframe
    84
  • 8.1 Contents of thread repair kit
    85
  • 8.2 Repairing threads
    86
  • 9 Renewing front part of longitudinal member (part section)
    89
  • 9.1 Tools
    89
  • 9.2 Removing
    89
  • 9.3 Installing
    91
  • 10 Renewing bracket at front
    94
  • 10.1 Tools
    94
  • 10.2 Removing
    94
  • 10.3 Installing
    95
  • Body - centre
    98
  • 1 Renewing high roof
    98
  • 1.1 Removing
    98
  • 1.2 Installing
    107
  • 2 Renewing roof
    112
  • 2.1 Tools
    112
  • 2.2 Removing
    112
  • 2.3 Installing
    116
  • 3 Renewing roof (double cab)
    121
  • 3.1 Tools
    121
  • 3.2 Removing
    121
  • 3.3 Installing
    124
  • 4 Renewing front cross member for roof
    128
  • 4.1 Tools
    128
  • 4.2 Removing
    128
  • 4.3 Installing
    129
  • 5 Renewing roof reinforcement
    131
  • 5.1 Tools
    131
  • 5.2 Removing
    131
  • 5.3 Installing
    132
  • 6 Renewing rear roof cross member (double cab, dropside)
    134
  • 6.1 Tools
    134
  • 6.2 Removing
    134
  • 6.3 Installing
    136
  • 7 Renewing rear roof cross member
    137
  • 7.1 Tools
    138
  • 7.2 Removing
    138
  • 7.3 Installing
    140
  • 8 Renewing rear window frame (single and double cab)
    142
  • 8.1 Tools
    143
  • 8.2 Removing
    143
  • 8.3 Installing
    145
  • 9 Renewal of cross member (single and double cab)
    149
  • 9.1 Tools
    149
  • 9.2 Removing
    149
  • 9.3 Installing
    151
  • 10 Renewing front outer side panel
    153
  • 10.1 Tools
    154
  • 10.2 Removing
    154
  • 10.3 Installing
    157
  • 11 Renewing rear outer side panel (double cab)
    162
  • 11.1 Tools
    163
  • 11.2 Removing
    163
  • 11.3 Installing
    166
  • 12 Renewing outer side panel completely (panel van)
    171
  • 12.1 Tools
    172
  • 12.2 Removing
    172
  • 12.3 Installing
    176
  • 13 Renewing outer side panel (window aperture of Kombi)
    181
  • 13.1 Tools
    182
  • 13.2 Removing
    182
  • 13.3 Installing
    186
  • 14 Renewing outer side panel (vertical window section of Kombi)
    191
  • 14.1 Tools
    192
  • 14.2 Removing
    192
  • 14.3 Installing
    195
  • 15 Renewing outer side panel (part section, panel van and Kombi)
    200
  • 15.1 Tools
    200
  • 15.2 Removing
    200
  • 15.3 Installing
    202
  • 16 Renewing outer side panel on sliding door side (window section of Kombi)
    204
  • 16.1 Tools
    205
  • 16.2 Removing
    205
  • 16.3 Installing
    207
  • 17 Renewing outer side panel on sliding door side (part section, panel van)
    211
  • 17.1 Tools
    212
  • 17.2 Removing
    212
  • 17.3 Installing
    215
  • 18.1 Tools
    224
  • 18.2 Removing
    224
  • 18.3 Installing
    228
  • 19 Renewing hinge pillar (part section)
    232
  • 19.1 Tools
    233
  • 19.2 Removing
    233
  • 19.3 Installing
    234
  • 20 Renewing reinforcing for hinge pillar
    237
  • 20.1 Tools
    238
  • 20.2 Removing
    238
  • 20.3 Installing
    240
  • 21 Renewing lock column, single cab
    243
  • 21.1 Tools
    244
  • 21.2 Removing
    244
  • 21.3 Installing
    247
  • 22 Renewing C-pillar (double cab)
    252
  • 22.1 Tools
    253
  • 22.2 Removing
    253
  • 22.3 Installing
    254
  • 23 Renewing front step
    257
  • 23.1 Tools
    258
  • 23.2 Removing
    258
  • 23.3 Installing
    260
  • 24 Renewing rear step
    264
  • 24.1 Tools
    265
  • 24.2 Removing
    265
  • 24.3 Installing
    268
  • 25 Renewing rear step (double cab)
    273
  • 25.1 Tools
    273
  • 25.2 Removing
    273
  • 25.3 Installing
    276
  • 26 Renewing middle pillar (part section)
    279
  • 26.1 Tools
    280
  • 26.2 Removing
    280
  • 26.3 Installing
    283
  • 27 Renewing reinforcing for middle pillar
    285
  • 27.1 Tools
    286
  • 27.2 Removing
    286
  • 27.3 Installing
    287
  • 28 Renewing lower guide rail for sliding door
    290
  • 28.1 Tools
    290
  • 28.2 Removing
    290
  • 28.3 Installing
    291
  • 29 Renewing outer side member
    294
  • 29.1 Tools
    295
  • 29.2 Removing
    295
  • 29.3 Installing
    296
  • 30 Renewing centre section of side member (part section, double cab)
    298
  • 30.1 Tools
    298
  • 30.2 Removing
    298
  • 30.3 Installing
    299
  • 31 Renewing front inner side member
    302
  • 31.1 Tools
    303
  • 31.2 Removing
    303
  • 31.3 Installing
    304
  • 32 Renewing gusset plate for roof side member
    307
  • 32.1 Tools
    307
  • 32.2 Removing
    307
  • 32.3 Installing
    309
  • 33 Renewing C-pillar reinforcement (double cab, part section)
    312
  • 33.1 Tools
    313
  • 33.2 Removing
    313
  • 33.3 Installing
    314
  • 34 Renewing C-pillar reinforcement (part section)
    317
  • 34.1 Tools
    318
  • 34.2 Removing
    318
  • 34.3 Installing
    320
  • 35 Renewing floor panel (double cab)
    323
  • 35.1 Tools
    324
  • 35.2 Removing
    324
  • 35.3 Installing
    325
  • 36 Renewing threaded nut for fastening ring
    328
  • 36.1 Tools
    329
  • 36.2 Removing
    329
  • 36.3 Installing
    330
  • 37 Renewing centre floor panel
    333
  • 37.1 Tools
    334
  • 37.2 Removing
    334
  • 37.3 Installing
    335
  • 38 Renewing fastening ring for loadbed
    338
  • 38.1 Tools
    339
  • 38.2 Removing
    339
  • 38.3 Installing
    340
  • Body - rear
    343
  • 1 Renewing lower corner reinforcement
    343
  • 1.1 Tools
    343
  • 1.2 Removing
    343
  • 1.3 Installing
    344
  • 2 Renewing inner lock carrier
    347
  • 2.1 Tools
    347
  • 2.2 Removing
    347
  • 2.3 Installing
    349
  • 3 Renewing tail light mounting
    351
  • 3.1 Tools
    351
  • 3.2 Removing
    351
  • 3.3 Installing
    353
  • 4 Renewing cross panel member
    354
  • 4.1 Tools
    354
  • 4.2 Removing
    354
  • 4.3 Installing
    355
  • 5 Renewing rear part of luggage compartment floor
    358
  • 5.1 Tools
    359
  • 5.2 Removing
    359
  • 5.3 Installing
    361
  • 6 Renewing D-pillar reinforcement (part section)
    364
  • 6.1 Tools
    365
  • 6.2 Removing
    365
  • 6.3 Installing
    366
  • 7 Renewing D-pillar reinforcement
    369
  • 7.1 Tools
    370
  • 7.2 Removing
    370
  • 7.3 Installing
    372
  • 8 Renewal of rear cross panel member (single and double cab)
    377
  • 8.1 Tools
    377
  • 8.2 Removing
    377
  • 8.3 Installing
    379
  • 9 Renewing rear longitudinal member (part section, panel van and Kombi)
    381
  • 9.1 Tools
    381
  • 9.2 Removing
    381
  • 9.3 Installing
    385
  • 10 Renewal of rear longitudinal member (single and double cab)
    393
  • 10.1 Tools
    393
  • 10.2 Removing
    393
  • 10.3 Installing
    396
  • 11 Renewing outer wheel housing liner
    401
  • 11.1 Tools
    402
  • 11.2 Removing
    402
  • 11.3 Installing
    403
  • 12 Renewing cross member
    406
  • 12.1 Tools
    407
  • 12.2 Removing
    407
  • 12.3 Installing
    408
Manufacturer's designation Body Repairs
Manufacturer Volkswagen
Suitable for California / Multivan / Transporter / Transporter/Kombi LR (2003 - 2007) / Transporter (2003 - 2007) / Transporter (2010)
Suitable car types 7H, 7F, 7E
Category Reparaturanleitung

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