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  • Examplepage for repair manual 6-speed manual gearbox 02U, Lupo GTI
  • Examplepage for repair manual 2 6-speed manual gearbox 02U, Lupo GTI
  • Examplepage for repair manual 3 6-speed manual gearbox 02U, Lupo GTI
  • Examplepage for repair manual 6-speed manual gearbox 02U, Lupo GTI
  • Examplepage for repair manual 2 6-speed manual gearbox 02U, Lupo GTI
  • Examplepage for repair manual 3 6-speed manual gearbox 02U, Lupo GTI

6-speed manual gearbox 02U, Lupo GTI

For Lupo 3L

Original Volkswagen repair manual


11,53 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

4.160 KB

130 Sites

Detailed technical data

Immediately readable

This repair manual contains: Repairing clutch mechanism, Removing and installing gearbox, Input shaft and Differential. Show more
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Repair manual Lupo 3L 6-speed manual gearbox 02U, Lupo GTI PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Gearbox identification
    1
  • 1.1 Location on gearbox
    1
  • 1.2 Identification code, assembly allocation, capacities
    1
  • 2 Overview - power transmission
    3
  • 3 Calculating overall gear ratio “i”
    5
  • 4 General repair notes
    6
  • 4.1 Components
    6
  • Clutch
    9
  • 1 Repairing clutch mechanism
    9
  • 1.1 Assembly overview - pedal cluster
    10
  • 1.2 Distinguishing between clutch pedal switches F36
    11
  • 1.3 Removing and installing clutch pedal switch with rectangular housing
    11
  • 1.4 Removing and installing clutch pedal switch with round housing
    12
  • 1.5 Removing and installing over-centre spring (left hand drive)
    13
  • 1.6 Removing and installing over-centre spring (right hand drive)
    13
  • 1.7 Removing and installing clutch pedal
    15
  • 1.8 Removing and installing mounting bracket
    17
  • 1.9 Assembly overview - hydraulic system
    19
  • 1.10 Removing and installing master cylinder
    21
  • 1.11 Removing and installing slave cylinder
    24
  • 1.12 Removing and installing pipe/hose line
    25
  • 1.13 Bleeding clutch system
    27
  • 2 Repairing clutch release mechanism
    29
  • 3 Repairing clutch
    31
  • Controls, housing
    34
  • 1 Repairing selector mechanism
    34
  • 1.1 Installation position of selector mechanism
    34
  • 1.2 Removing and installing selector lever knob and cover
    36
  • 1.3 Repairing selector lever and selector lever housing
    38
  • 1.4 Assembly overview - removing and installing selector cables
    39
  • 1.5 Removing and installing selector mechanism
    41
  • 1.6 Adjusting selector mechanism
    44
  • 2 Removing and installing gearbox
    47
  • 2.1 Removing gearbox
    48
  • 2.2 Transporting gearbox
    52
  • 2.3 Installing gearbox
    52
  • 3 Checking gear oil
    57
  • 4 Dismantling and assembling gearbox
    58
  • 4.1 Overview - gearbox
    58
  • 4.2 Removing and installing cover for gearbox housing and 5th and 6th gear
    60
  • 4.3 Removing and installing clutch housing
    62
  • 4.5 Dismantling and assembling procedure
    64
  • 5 Repairing gearbox housing and clutch housing
    76
  • 6 Repairing gearbox housing cover
    81
  • 7 Repairing selector unit
    84
  • 8 Dismantling and assembling selector forks
    86
  • Gears, shafts
    92
  • 1 Input shaft
    92
  • 1.1 Dismantling and assembling input shaft
    92
  • 2 Output shaft
    102
  • 2.1 Dismantling and assembling output shaft
    102
  • Final drive - differential
    110
  • 1 Renewing oil seals for flange shafts
    110
  • 1.1 Renewing oil seal for left flange shaft
    110
  • 1.2 Renewing seal for right flange shaft
    112
  • 2 Differential
    114
  • 2.1 Dismantling and assembling differential
    114
  • 2.2 Adjusting differential
    123
Manufacturer's designation 6-speed manual gearbox 02U, Lupo GTI
Manufacturer Volkswagen
Suitable for Lupo 3L (1999 - 2006)
Suitable car types 6E
Transmission designations 02U
Transmission types FSS, HBK, GPF, FUT, GVX, GSN, GEZ, LMD, NBV, MFV, MTH, NBU
Category Reparaturanleitung

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