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  • Examplepage for repair manual 5-speed gearbox 085 DS Lupo 3 L, Lupo FSI
  • Examplepage for repair manual 2 5-speed gearbox 085 DS Lupo 3 L, Lupo FSI
  • Examplepage for repair manual 3 5-speed gearbox 085 DS Lupo 3 L, Lupo FSI
  • Examplepage for repair manual 5-speed gearbox 085 DS Lupo 3 L, Lupo FSI
  • Examplepage for repair manual 2 5-speed gearbox 085 DS Lupo 3 L, Lupo FSI
  • Examplepage for repair manual 3 5-speed gearbox 085 DS Lupo 3 L, Lupo FSI

5-speed gearbox 085 DS Lupo 3 L, Lupo FSI

For Lupo 3L

Original Volkswagen repair manual


15,38 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

4.955 KB

183 Sites

Detailed technical data

Immediately readable

This repair manual contains: Repairing clutch mechanism, Electrical and electronic components and their locations, Removing and installing gear actuator, Input shaft, Renewing flange shaft oil seals with gearbox installed, Adjustment overview and Differential. Show more
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Repair manual Lupo 3L 5-speed gearbox 085 DS Lupo 3 L, Lupo FSI PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Gearbox identification
    1
  • 1.1 Location on gearbox
    1
  • 1.2 Identification code, assembly allocation, ratios, capacities
    1
  • 2 Overview - power transmission
    5
  • 3 Calculating overall gear ratio “i”
    7
  • 4 General repair notes
    8
  • 4.1 Components
    8
  • Clutch
    11
  • 1 Repairing clutch mechanism
    11
  • 1.1 Assembly overview
    11
  • 1.2 Removing and installing slave cylinder
    12
  • 1.3 Adjusting clutch play
    14
  • 2 Repairing clutch release mechanism
    15
  • 3 Repairing clutch
    19
  • Controls, housing
    23
  • 1 Electrical and electronic components and their locations
    23
  • 1.1 Electrical and electronic components in vehicle
    23
  • 1.2 Electrical/electronic components on gearbox
    25
  • 1.3 Electrical and electronic components on hydraulic control unit
    26
  • 1.4 Location of electronic manual gearbox control unit J514
    27
  • 1.5 Removing and installing control unit
    27
  • 1.6 Connect vehicle diagnosis, testing and information system VAS 5051
    27
  • 2 Repairing selector mechanism
    29
  • 2.1 Allocation of selector mechanism
    29
  • 2.2 Checking selector mechanism
    29
  • 2.5 Removing and installing selector mechanism
    32
  • 2.6 Dismantling and assembling selector mechanism
    34
  • 2.7 Removing and installing gear knob and cover
    35
  • 2.12 Repairing selector lever
    48
  • 2.14 Removing and installing locking cable
    51
  • 2.15 Adjusting selector mechanism with “STOP position forward”
    53
  • 2.16 Adjusting selector mechanism with “STOP position forward left”
    54
  • 3 Removing and installing gear actuator
    56
  • 3.3 Repairing gear actuator
    65
  • 3.4 Checking and adjusting gear actuator
    73
  • 4 Removing and installing hydraulic control unit
    76
  • 4.3 Repairing hydraulic control unit
    79
  • 5 Removing and installing pipe/hose lines
    82
  • 6.1 Check fluid level
    85
  • 6.2 Topping up fluid
    86
  • 7 Removing and installing gearbox
    89
  • 7.1 Removing and installing gearbox - Lupo 3 L
    89
  • 7.2 Removing and installing gearbox - Lupo FSI
    97
  • 8 Checking gear oil
    108
  • 9 Dismantling and assembling gearbox
    109
  • 9.1 Dismantling and assembling procedure
    112
  • 10 Repairing clutch housing
    127
  • 11 Adjusting selector finger and selector sleeve
    135
  • Gears, shafts
    138
  • 1 Input shaft
    138
  • 1.1 Dismantling and assembling input shaft
    138
  • 1.2 Adjusting input shaft
    144
  • 2 Output shaft
    149
  • 2.1 Dismantling and assembling output shaft
    149
  • 2.2 Adjusting output shaft
    158
  • Final drive - differential
    161
  • 1 Renewing flange shaft oil seals with gearbox installed
    161
  • 1.1 Renewing seals for flange shafts - Lupo 3 L
    161
  • 1.2 Renewing seals for flange shafts - Lupo FSI
    163
  • 2 Renewing selector shaft oil seal with gearbox installed
    166
  • 2.1 Removing
    166
  • 2.2 Installing
    166
  • 3 Adjustment overview
    168
  • 4 Differential
    169
  • 4.1 Dismantling and assembling differential
    169
  • 4.2 Removing and installing final drive gear
    174
  • 4.3 Adjusting differential
    175
Manufacturer's designation 5-speed gearbox 085 DS Lupo 3 L, Lupo FSI
Manufacturer Volkswagen
Suitable for Lupo 3L (1999 - 2006)
Suitable car types 6E
Transmission designations 085D
Transmission types CLJ, CWV, FPQ, ENB, EUX, FGF, FJC
Category Reparaturanleitung

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