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  • Examplepage for repair manual Brake systems
  • Examplepage for repair manual 2 Brake systems
  • Examplepage for repair manual 3 Brake systems
  • Examplepage for repair manual Brake systems
  • Examplepage for repair manual 2 Brake systems
  • Examplepage for repair manual 3 Brake systems

Brake systems

For Lupo 3L

Original Volkswagen repair manual


11,18 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

2.960 KB

125 Sites

Detailed technical data

Immediately readable

This repair manual contains: ABS Mark 30 IE and ABS/EDL/TCS/ESP Mark 20 IE anti-lock brake system, Connecting VAS 5051 and selecting functions, Electrical and electronic components and locations (ABS, ABS/EDL), Faults displayed by warning lamps, ABS/EDL/TCS/ESP, Assembly overview - hydraulic unit, brake servo/brake master cylinder, Removing and installing parts of ABS system on front and rear axle and Repairing front brakes. Show more
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Repair manual Lupo 3L Brake systems PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Lupo 3 L
    1
  • 1.2 Lupo FSI
    2
  • 1.3 Lupo GTI
    3
  • 2 Brake test
    4
  • 2.1 General
    4
  • 2.2 Test
    4
  • Anti-lock brake system
    5
  • 1 ABS Mark 30 IE and ABS/EDL/TCS/ESP Mark 20 IE anti-lock brake system
    5
  • 1.1 ABS Mark 30 IE anti-lock brake system
    5
  • 1.2 ABS/EDL/TCS/ESP Mark 20 IE anti-lock brake system
    6
  • 2 Connecting VAS 5051 and selecting functions
    8
  • 3 Electrical and electronic components and locations (ABS, ABS/EDL)
    10
  • 4 Faults displayed by warning lamps for ABS, ABS/EDL
    12
  • 5 Electrical and electronic components and locations (ABS/EDL/TCS/ESP)
    13
  • 6 Faults displayed by warning lamps, ABS/EDL/TCS/ESP
    16
  • 7 Assembly overview - hydraulic unit, brake servo/brake master cylinder
    18
  • 7.1 Assembly overview, ABS Mark 30 IE - hydraulic unit, brake servo/brake master cylinder
    18
  • 7.2 Removing and installing control unit and hydraulic unit, ABS MARK 30 IE
    21
  • 8 Removing and installing parts of ABS system on front and rear axle
    32
  • 8.1 Removing and installing parts of ABS system on front axle, Lupo 3 L
    32
  • 8.2 Removing and installing parts of ABS system on rear axle, Lupo 3 L
    35
  • 9 Removing and installing parts of ESP system
    46
  • 9.2 Removing and installing steering angle sender G85
    47
  • Brakes - mechanism
    48
  • 1 Repairing front brakes
    48
  • 1.1 Repairing front brakes, FS I - AL brake calipers, Lupo 3 L
    48
  • 1.2 Removing and installing brake pads
    49
  • 1.3 Removing and installing AL brake caliper FS I
    51
  • 1.4 Repairing front brakes, Lucas brake caliper, Lupo FSI and Lupo GTI
    53
  • 1.5 Removing and installing brake pads, Lucas brake caliper
    54
  • 1.6 Removing and installing Lucas brake calipers
    56
  • 2 Repairing rear brakes, drum brakes
    58
  • 2.1 Removing and installing rear brakes, Lupo 3 L
    58
  • 2.2 Releasing brake shoe adjustment
    60
  • 2.3 Repairing rear brakes
    61
  • 2.4 Removing and installing brake shoes
    62
  • 3 Repairing rear brakes (disc brakes)
    65
  • 3.1 Repairing rear brakes, Lupo FSI and Lupo GTI
    65
  • 3.2 Removing and installing brake pads
    66
  • 3.3 Removing and installing brake caliper
    69
  • 4 Assembly overview - handbrake lever
    71
  • 4.1 Removing and installing handbrake cable (drum brakes)
    71
  • 4.2 Adjusting handbrake (drum brakes)
    73
  • 4.3 Removing and installing handbrake cable (disc brakes)
    74
  • 4.4 Adjusting handbrake (disc brakes)
    76
  • 5 Assembly overview - brake pedal
    77
  • 5.1 Vehicles with mechanical steering, Lupo 3 L
    77
  • 5.2 Vehicles with electromechanical servo steering, Lupo 3 L
    82
  • 5.3 Vehicles with mechanical and hydraulic steering, Lupo FSI and Lupo GTI
    89
  • Brakes - hydraulics
    94
  • 1 Repairing front brake calipers
    94
  • 1.1 FS I - AL brake caliper, Lupo 3 L
    94
  • 1.2 Removing and installing front brake caliper piston
    94
  • 1.3 Lucas brake caliper, Lupo FSI and Lupo GTI
    97
  • 1.4 Removing and installing front brake caliper piston
    98
  • 2 Repairing rear brake caliper
    101
  • 2.1 Removing and installing piston for rear brake caliper
    102
  • 2.2 Pressure leak test
    104
  • 3 Bleeding brake system
    105
  • 3.2 Bleeding brake system without brake filling and bleeding appliance
    107
  • 3.3 Changing brake fluid
    107
  • 4 Assembly overview - brake master cylinder/brake servo
    108
  • 4.1 Checking non-return valve :
    109
  • 4.2 Removing and installing brake pressure switch F270
    109
  • 5.1 Removing and installing brake pressure sender from brake master cylinder
    112
  • 6 Removing and installing brake master cylinder
    114
  • 6.1 Removing
    114
  • 6.2 Installing
    114
  • 7 Removing and installing brake servo
    115
  • 7.1 Removing
    115
  • 7.2 Installing
    116
  • 8 Repairing brake lines
    117
  • 8.1 Assembly overview - flanging tool
    119
  • 8.2 Work instructions
    119
Manufacturer's designation Brake systems
Manufacturer Volkswagen
Suitable for Lupo 3L (1999 - 2006)
Suitable car types 6E
Category Reparaturanleitung

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