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Home » Manuals » Running gear, axles, steering Lupo 3 L, Lupo FSI, Lupo GTI
  • Examplepage for repair manual Running gear, axles, steering Lupo 3 L, Lupo FSI, Lupo GTI
  • Examplepage for repair manual 2 Running gear, axles, steering Lupo 3 L, Lupo FSI, Lupo GTI
  • Examplepage for repair manual 3 Running gear, axles, steering Lupo 3 L, Lupo FSI, Lupo GTI
  • Examplepage for repair manual Running gear, axles, steering Lupo 3 L, Lupo FSI, Lupo GTI
  • Examplepage for repair manual 2 Running gear, axles, steering Lupo 3 L, Lupo FSI, Lupo GTI
  • Examplepage for repair manual 3 Running gear, axles, steering Lupo 3 L, Lupo FSI, Lupo GTI

Running gear, axles, steering Lupo 3 L, Lupo FSI, Lupo GTI

For Lupo 3L

Original Volkswagen repair manual


28,03 €7% VAT incl.

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Language: English

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7.075 KB

366 Sites

Detailed technical data

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This repair manual contains: Connecting VAS 5051 and selecting, Servicing front suspension, Lupo 3L, Tightening torques for wheel bolts, Wheels, tyres, Vehicle alignment, Assembly overview: vane pump, reservoir and hydraulic pipes, Lupo GTI and Definitions. Show more
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Repair manual Lupo 3L Running gear, axles, steering Lupo 3 L, Lupo FSI, Lupo GTI PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data, running gear
    1
  • 1.1 Technical data, running gear
    1
  • 1.2 Wheels, tyres
    1
  • Rear suspension
    2
  • 1 Connecting VAS 5051 and selecting
    2
  • 1.1 Connecting VAS 5051 and selecting
    2
  • 2 Servicing front suspension, Lupo 3L
    4
  • 2.1 Servicing front suspension, Lupo 3L
    4
  • 2.2 I - Assembly overview, sub-frame, anti-roll bar and wishbone
    5
  • 2.3 Checking swivel joint
    9
  • 2.4 Removing and installing wishbone with swivel joint
    10
  • 2.5 Replacing wishbone bonded rubber mounting
    14
  • 2.6 Removing and installing subframe
    16
  • 2.7 II - Servicing wheel bearing
    19
  • 2.8 Pressing front wheel hub with wheel bearing out and in
    23
  • 2.9 III - Servicing front suspension strut
    27
  • 3 Servicing front suspension, Lupo FSI
    31
  • 3.1 Servicing front suspension, Lupo FSI
    31
  • 3.2 I - Assembly overview, sub-frame, anti-roll bar and wishbone
    32
  • 3.3 Checking swivel joint
    36
  • 3.4 Removing and installing wishbone with swivel joint
    37
  • 3.5 Replacing wishbone bonded rubber mounting
    40
  • 3.6 Removing and installing subframe
    42
  • 3.7 II - Servicing wheel bearing
    45
  • 3.8 Pressing front wheel bearing out and in
    48
  • 3.9 III - Servicing front suspension strut
    54
  • 4 Servicing front suspension, Lupo GTI
    58
  • 4.1 Servicing front suspension, Lupo GTI
    58
  • 4.2 I - Assembly overview, sub-frame, anti-roll bar and wishbone
    59
  • 4.3 Checking swivel joint
    65
  • 4.4 Removing and installing swivel joint
    66
  • 4.5 Swivel joint installation position
    69
  • 4.6 Removing and installing wishbone
    69
  • 4.7 Replacing wishbone bonded rubber bush
    71
  • 4.8 Removing and installing subframe
    75
  • 4.9 II - Servicing wheel bearing
    78
  • 4.10 Pressing front wheel bearing out and in
    82
  • 4.11 III - Servicing front suspension strut
    88
  • 5 Servicing drive shafts, Lupo 3L
    92
  • 5.1 Servicing drive shafts, Lupo 3L
    92
  • 5.2 Removing and installing drive shafts
    93
  • 5.3 IV - Servicing drive shaft
    96
  • 5.4 Checking outer constant velocity joint
    103
  • 6 Servicing drive shafts, Lupo FSI
    106
  • 6.1 Servicing drive shafts, Lupo FSI
    106
  • 6.2 Removing and installing drive shafts
    106
  • 6.3 IV - Servicing drive shaft
    110
  • 6.4 Checking outer constant velocity joint
    119
  • 6.5 Checking inner constant velocity joint
    122
  • 7 Servicing drive shafts, Lupo GTI
    126
  • 7.1 Servicing drive shafts, Lupo GTI
    126
  • 7.2 Removing and installing drive shafts
    126
  • 7.3 IV - Servicing drive shaft
    130
  • 7.4 Checking outer constant velocity joint
    139
  • 7.5 Checking inner constant velocity joint
    142
  • Rear suspension
    147
  • 1 Servicing rear axle, Lupo 3L
    147
  • 1.1 Servicing rear axle, Lupo 3L
    147
  • 1.2 Removing and installing rear axle
    147
  • 1.3 Assembly overview, rear axle beam
    152
  • 1.4 Removing and installing bonded rubber bush
    158
  • 1.5 Removing and installing spring
    164
  • 1.6 Removing and installing shock absorbers
    165
  • 1.7 Assembly overview for shock absorbers on vehicles with front wheel drive
    170
  • 2 Servicing rear axle, Lupo FSI
    172
  • 2.1 Servicing rear axle, Lupo FSI
    172
  • 2.2 Removing and installing rear axle
    172
  • 2.3 Assembly overview, rear axle beam
    177
  • 2.4 Removing and installing bonded rubber mounting
    183
  • 2.5 Removing and installing spring
    189
  • 2.6 Removing and installing shock absorbers
    191
  • 2.7 Assembly overview for shock absorbers on vehicles with front wheel drive
    196
  • 3 Servicing rear axle, Lupo GTI
    198
  • 3.1 Servicing rear axle, Lupo GTI
    198
  • 3.2 Removing and installing rear axle
    198
  • 3.3 Assembly overview, rear axle beam
    203
  • 3.4 Vehicle "level" sender in vehicles with automatic headlight range control
    209
  • 3.5 Removing and installing bonded rubber mounting
    210
  • 3.6 Removing and installing spring
    216
  • 3.7 Removing and installing shock absorbers
    218
  • 3.8 Assembly overview for shock absorbers on vehicles with front wheel drive
    223
  • 4 Servicing wheel bearings, Lupo 3L
    225
  • 4.1 Servicing wheel bearings, Lupo 3L
    225
  • 4.2 Servicing wheel bearings
    225
  • 5 Servicing wheel bearings, Lupo FSI, Lupo GTI
    231
  • 5.1 Servicing wheel bearings, Lupo FSI, Lupo GTI
    231
  • 5.2 Servicing wheel bearings
    231
  • 5.3 Removing and installing wheel bearing/wheel hub unit, vehicles with disc brakes
    233
  • Wheels, Tyres, Wheel alignment
    236
  • 1 Tightening torques for wheel bolts
    236
  • 1.1 Tightening torques for wheel bolts
    236
  • 2 Wheels, tyres
    236
  • 2.1 Wheels, tyres
    236
  • 2.2 Vehicles with wheel breakdown kit
    236
  • 2.3 Removing tyre
    237
  • 3 Vehicle alignment
    238
  • 3.1 Vehicle alignment
    238
  • 3.2 Test prerequisites:
    239
  • 3.3 Preparations for measurements
    239
  • 3.4 Vehicle alignment specifications, Lupo 3L
    241
  • 3.5 Vehicle alignment specifications, Lupo FSI
    241
  • 3.6 Vehicle alignment specifications, Lupo GTI
    242
  • 3.7 Adjusting front wheel camber
    242
  • 3.8 Adjusting front wheel toe
    244
  • 3.9 Adjusting camber on rear axle
    244
  • 3.10 Checking left and right-hand wheel lock
    244
  • Steering
    246
  • 1 Airbag, steering wheel, steering column
    246
  • 1.1 Airbag, steering wheel, steering column
    246
  • 1.2 Removing and installing driver's airbag unit, Lupo 3L
    246
  • 1.3 Removing and installing steering wheel, Lupo 3L
    249
  • 1.4 Removing and installing coil connector with slip ring, Lupo 3L
    251
  • 1.5 Removing and installing driver's airbag unit, Lupo FSI, Lupo GTI
    252
  • 1.6 Removing and installing steering wheel, Lupo FSI, Lupo GTI
    255
  • 1.7 Removing and installing coil connector with slip ring, Lupo FSI, Lupo GTI
    257
  • 1.8 Removing and installing steering column
    259
  • 1.9 Assembly overview: Steering column, column tube
    264
  • 1.10 Dismantling and assembling column tube and steering column
    271
  • 2 Servicing mechanical steering box, Lupo 3L
    279
  • 2.1 Servicing mechanical steering box, Lupo 3L
    279
  • 2.2 Removing and installing mechanical steering box
    279
  • 2.3 Assembly overview: mechanical steering box
    285
  • 2.4 Removing and installing track rod
    290
  • 2.5 Checking play, security and boots on tie rod ends
    291
  • 2.6 Checking left-hand track rod length and if necessary adjusting
    291
  • 2.7 Allocation of track rod ball joints
    293
  • 2.8 Adjusting steering box
    294
  • 3 Electro/mechanical power steering, Lupo 3L
    295
  • 3.1 Electro/mechanical power steering, Lupo 3L
    295
  • 3.2 Removing and installing steering column
    295
  • 3.3 Assembly overview: Steering column
    306
  • 4 Servicing electro/hydraulic power assisted steering, Lupo FSI
    309
  • 4.1 Servicing electro/hydraulic power assisted steering, Lupo FSI
    309
  • 4.2 Removing and installing power assisted steering box
    309
  • 4.3 Assembly overview, power assisted steering box
    316
  • 4.4 Removing and installing track rod
    321
  • 4.5 Checking play, security and boots on track rod ends
    322
  • 4.6 Checking left-hand track rod length and adjusting
    322
  • 4.7 Allocation of track rod end ball joints
    324
  • 4.8 Removing and installing motor/pump unit
    325
  • 4.9 Assembly overview: motor/pump unit
    328
  • 4.10 Bleeding steering system
    330
  • 4.11 Checking steering system for leaks
    331
  • 4.12 Checking power assisted steering oil level
    332
  • 5 Servicing power assisted steering, Lupo GTI
    335
  • 5.1 Servicing power assisted steering, Lupo GTI
    335
  • 5.2 Checking vane pump delivery pressure
    335
  • 5.3 Removing and installing power assisted steering box
    337
  • 5.4 Assembly overview, power assisted steering box
    343
  • 5.5 Assembly overview: Hydraulic pipes, power assisted steering box (right-hand drive vehicles)
    347
  • 5.6 Removing and installing track rod
    349
  • 5.7 Checking play, security and boots on track rod ends
    350
  • 5.8 Checking left-hand track rod end length and adjusting
    350
  • 5.9 Allocation of track rod ends
    352
  • 6 Assembly overview: vane pump, reservoir and hydraulic pipes, Lupo GTI
    353
  • 6.1 Assembly overview: vane pump, reservoir and hydraulic pipes, Lupo GTI
    353
  • 6.2 Removing and installing power-assisted steering vane pump
    356
  • 6.3 Removing and installing ribbed belt
    359
  • 7 Definitions
    359
  • 7.1 Definitions
    359
Manufacturer's designation Running gear, axles, steering Lupo 3 L, Lupo FSI, Lupo GTI
Manufacturer Volkswagen
Suitable for Lupo 3L (1999 - 2006)
Suitable car types 6E
Category Reparaturanleitung

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