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  • Examplepage for repair manual 5-speed manual gearbox 02T Lupo GTI
  • Examplepage for repair manual 2 5-speed manual gearbox 02T Lupo GTI
  • Examplepage for repair manual 3 5-speed manual gearbox 02T Lupo GTI

5-speed manual gearbox 02T Lupo GTI

For Lupo 3L

Original Volkswagen repair manual


14,36 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

3.657 KB

169 Sites

Detailed technical data

Immediately readable

This repair manual contains: Servicing clutch control, Removing and installing gearbox, Renewing oil seals for flanged shafts and Adjusting differential. Show more
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Repair manual Lupo 3L 5-speed manual gearbox 02T Lupo GTI PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Gearbox identification
    1
  • 1.1 Gearbox identification
    1
  • 1.2 Code letters, gearbox allocation, ratios, capacities
    2
  • 2 Transmission layout
    3
  • 2.1 Transmission layout
    3
  • 3 Calculating overall ratio "i"
    5
  • 3.1 Calculating overall ratio "i"
    5
  • 4 General repair instructions
    5
  • 4.1 General repair instructions
    5
  • Clutch
    8
  • 1 Servicing clutch control
    8
  • 1.1 Servicing clutch control
    8
  • 1.2 Assembly overview - Pedal cluster
    9
  • 1.3 Removing and installing over-centre spring
    13
  • 1.4 Removing and installing clutch pedal
    14
  • 1.5 Removing and installing mounting bracket
    17
  • 1.6 Assembly overview - Hydraulic system
    21
  • 1.7 Removing and installing master cylinder
    25
  • 1.8 Removing and installing slave cylinder
    29
  • 1.9 Removing and installing pipe/hose assembly
    31
  • 1.10 Bleeding clutch system
    33
  • 2 Servicing clutch release mechanism
    34
  • 2.1 Servicing clutch release mechanism
    34
  • 3 Servicing clutch
    37
  • 3.1 Servicing clutch
    37
  • Controls, Housing
    42
  • 1 Servicing gear selector mechanism
    42
  • 1.1 Servicing gear selector mechanism
    42
  • 1.2 Installation position of gear selector mechanism
    42
  • 1.3 Removing and installing selector lever knob and gaiter
    45
  • 1.4 Servicing gear stick and gear stick housing
    47
  • 1.5 Assembly overview - removing and installing selector cables
    51
  • 1.6 Removing and installing gear selector mechanism
    54
  • 1.7 Adjusting gear selector mechanism
    57
  • 2 Removing and installing gearbox
    61
  • 2.1 Removing and installing gearbox
    61
  • 3 Checking gear oil
    74
  • 3.1 Checking gear oil
    74
  • 4 Dismantling and assembling gearbox
    76
  • 4.1 Dismantling and assembling gearbox
    76
  • 4.2 Overview
    76
  • 4.3 Removing and installing cover for gearbox housing and 5th gear
    79
  • 4.4 Dismantling and assembling clutch housing
    81
  • 4.6 Assembly sequence
    86
  • 5 Servicing gearbox housing and clutch housing
    96
  • 5.1 Servicing gearbox housing and clutch housing
    96
  • 6 Dismantling and assembling gearbox selector mechanism
    104
  • 6.1 Dismantling and assembling gearbox selector mechanism
    104
  • 7 Dismantling and assembling selector forks
    107
  • 7.1 Dismantling and assembling selector forks
    107
  • Gears, Shafts
    115
  • 1 Dismantling and assembling input shaft
    115
  • 1.1 Dismantling and assembling input shaft
    115
  • 2 Dismantling and assembling output shaft
    131
  • 2.1 Dismantling and assembling output shaft
    131
  • Final drive, Differential rear
    146
  • 1 Renewing oil seals for flanged shafts
    146
  • 1.1 Renewing oil seals for flanged shafts
    146
  • 1.2 Renewing oil seal for left flanged shaft
    146
  • 1.3 Renewing oil seal for right flanged shaft
    149
  • 2 Dismantling and assembling differential
    151
  • 2.1 Dismantling and assembling differential
    151
  • 3 Adjusting differential
    162
  • 3.1 Adjusting differential
    162
Manufacturer's designation 5-speed manual gearbox 02T Lupo GTI
Manufacturer Volkswagen
Suitable for Lupo 3L (1999 - 2006)
Suitable car types 6E
Category Reparaturanleitung

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