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Brake systems Lupo 3 L, Lupo FSI, Lupo GTI

For Lupo 3L

Original Volkswagen repair manual


4,14 €7% VAT incl.

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Language: English

Digital PDF file

104 KB

3 Sites

Detailed technical data

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This repair manual contains: Anti-locking brake system ABS Mark 30 IE and ABS/EDL/TCS/ESP Mark 20 IE, Hydraulic unit, brake servo/ brake master cylinder - Assembly overview, Removing and installing parts of ABS system on front and rear axles, Servicing front brakes and Definitions. Show more
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Repair manual Lupo 3L Brake systems Lupo 3 L, Lupo FSI, Lupo GTI PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Technical data
    1
  • 1.2 Lupo 3 L
    1
  • 1.3 Lupo FSI
    2
  • 1.4 Lupo GTI
    4
  • Anti-locking brake system
    6
  • 1 Anti-locking brake system ABS Mark 30 IE and ABS/EDL/TCS/ESP Mark 20 IE
    6
  • 1.1 Anti-locking brake system ABS Mark 30 IE and ABS/EDL/TCS/ESP Mark 20 IE
    6
  • 1.2 Anti-locking brake system ABS Mark 30 IE
    6
  • 1.3 Anti-locking brake system ABS/EDL/TCS/ESP Mark 20 IE
    7
  • 1.4 Notes for repair work on ABS Mark 30 IE and ABS/EDL/TCS/ESP Mark 20 IE
    8
  • 2 Hydraulic unit, brake servo/ brake master cylinder - Assembly overview
    9
  • 2.1 Hydraulic unit, brake servo/ brake master cylinder - Assembly overview
    9
  • 2.3 Removing and installing control unit and hydraulic unit, ABS Mark 30 IE
    14
  • 2.4 Connecting vehicle diagnosis, testing and information system VAS 5051
    18
  • 2.5 Safety precautions
    19
  • 2.8 Connecting vehicle diagnosis, testing and information system VAS 5051
    28
  • 2.9 Safety precautions
    29
  • 3 Removing and installing parts of ABS system on front and rear axles
    30
  • 3.1 Removing and installing parts of ABS system on front and rear axles
    30
  • 3.2 Removing and installing parts of ABS system on front axle, Lupo 3 L
    30
  • 3.3 Removing and installing parts of ABS system on rear axle, Lupo 3 L
    35
  • 3.4 Removing and installing parts of ABS system on front axle, Lupo FSI and Lupo GTI
    39
  • 3.5 Removing and installing parts of ABS system on rear axle, Lupo FSI and Lupo GTI
    44
  • 4 Removing and installing parts of ESP system
    48
  • 4.1 Removing and installing parts of ESP system
    48
  • 4.3 Removing and installing steering angle sender -G85
    50
  • Brakes, Brake mechanics
    51
  • 1 Servicing front brakes
    51
  • 1.1 Servicing front brakes
    51
  • 1.2 Servicing front brakes, FS I - AL, Lupo 3 L
    51
  • 1.3 Removing and installing brake pads
    57
  • 1.4 Servicing front brakes, Lucas brake caliper, Lupo FSI and Lupo GTI
    59
  • 1.5 Removing and installing brake pads, Lucas brake caliper
    65
  • 2 Servicing rear wheel brakes (drum brakes)
    67
  • 2.1 Servicing rear wheel brakes (drum brakes)
    67
  • 2.2 Removing and installing rear wheel brakes, Lupo 3 L
    68
  • 2.3 Releasing brake shoe adjustment
    73
  • 2.4 Servicing rear wheel brakes
    73
  • 2.5 Removing and installing brake shoes
    76
  • 2.6 Removing and installing handbrake cable
    79
  • 2.7 Adjusting handbrake
    81
  • 3 Servicing rear wheel brakes, disc brakes
    82
  • 3.1 Servicing rear wheel brakes, disc brakes
    82
  • 3.2 Servicing rear wheel brakes, Lupo FSI and Lupo GTI
    83
  • 3.3 Removing and installing brake pads
    88
  • 3.4 Removing and installing handbrake cable
    91
  • 3.5 Adjusting handbrake
    93
  • 4 Handbrake lever - Assembly overview
    94
  • 4.1 Handbrake lever - Assembly overview
    94
  • 5 Brake pedal/brake servo - Assembly overview
    96
  • 5.1 Brake pedal/brake servo - Assembly overview
    96
  • 5.2 Vehicles with mechanical steering, Lupo 3 L
    96
  • 5.3 Separating brake pedal from brake servo
    99
  • 5.4 Removing and installing brake pedal
    100
  • 5.5 Vehicles with electro-mechanical power assisted steering, Lupo 3 L
    102
  • 5.6 Separating brake pedal from brake servo
    105
  • 5.7 Removing and installing brake pedal
    106
  • 5.8 Removing and installing mounting bracket
    108
  • 5.9 Vehicles with mechanical and hydraulic steering, Lupo FSI and Lupo GTI
    113
  • 5.10 Separating brake pedal from brake servo
    116
  • 5.11 Removing and installing brake pedal
    117
  • Brakes, Brake hydraulics
    119
  • 1 Servicing front brake calipers
    119
  • 1.1 Servicing front brake calipers
    119
  • 1.2 Brake caliper FS I - AL, Lupo 3 L
    119
  • 1.3 Removing and installing front brake caliper piston
    121
  • 1.4 Brake caliper from Lucas, Lupo FSI and Lupo GTI
    124
  • 1.5 Removing and installing front caliper piston
    127
  • 2 Servicing rear brake caliper
    130
  • 2.1 Servicing rear brake caliper
    130
  • 2.2 Removing and installing rear brake caliper piston
    133
  • 2.3 Pressure leak test
    135
  • 3 Bleeding braking system on vehicles with and without ABS
    136
  • 3.1 Bleeding braking system on vehicles with and without ABS
    136
  • 3.2 Bleeding brake system with brake filling and bleeder unit V.A.G 1869
    136
  • 3.3 Bleeding brake system without brake filling and bleeding appliance
    137
  • 4 Assembly overview: brake master cylinder/brake servo
    138
  • 4.1 Assembly overview: brake master cylinder/brake servo
    138
  • 4.2 Checking non-return valve
    141
  • 4.3 Removing and installing pressure sensor for gearbox
    141
  • 5 Assembly overview: Brake master cylinder/brake servo for vehicles with ABS/EDL/TCS/ESP
    142
  • 5.1 Assembly overview: Brake master cylinder/brake servo for vehicles with ABS/EDL/TCS/ESP
    142
  • 5.2 Removing and installing brake pressure sender of brake master cylinder
    146
  • 6 Removing and installing brake master cylinder
    147
  • 6.1 Removing and installing brake master cylinder
    147
  • 7 Removing and installing brake servo
    148
  • 7.1 Removing and installing brake servo
    148
  • 8 Definitions
    150
  • 8.1 Definitions
    150
Manufacturer's designation Brake systems Lupo 3 L, Lupo FSI, Lupo GTI
Manufacturer Volkswagen
Suitable for Lupo 3L (1999 - 2006)
Suitable car types 6E
Category Reparaturanleitung

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