THE CAR REPAIR SHOP
0
Home » Manuals » 6-cylinder diesel engine
  • Examplepage for repair manual 6-cylinder diesel engine
  • Examplepage for repair manual 2 6-cylinder diesel engine
  • Examplepage for repair manual 3 6-cylinder diesel engine
  • Examplepage for repair manual 6-cylinder diesel engine
  • Examplepage for repair manual 2 6-cylinder diesel engine
  • Examplepage for repair manual 3 6-cylinder diesel engine

6-cylinder diesel engine

For Passat / Passat Variant

Original Volkswagen repair manual


18,22 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

6.022 KB

222 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Accelerator mechanism, Charge air system with turbocharger, Repairing diesel direct injection system, Engine control unit and Glow plug system. Show more
Secure Payment via PayPal, credit card, direct debit and more
PayPal Logo SEPA Lastschrift Logo Giropay Logo Sofort Überweisung Logo

Repair manual Passat / Passat Variant 6-cylinder diesel engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Engine number
    1
  • 1.2 Engine data
    1
  • Removing and installing engine
    2
  • 1 Removing and installing engine
    2
  • 1.1 Removing engine
    2
  • 1.2 Procedure
    4
  • 1.3 Notes on installing
    8
  • 1.4 Torque settings
    10
  • 1.5 Front engine mounting
    11
  • 1.6 Electrohydraulic engine mounting, left and right
    13
  • 1.7 Pneumatic engine mounting, left and right
    15
  • 1.8 Additional information and removal instructions for vehicles with air conditioner
    16
  • Crankshaft group
    18
  • 1 Dismantling and assembling engine
    18
  • 1.1 Overview
    18
  • 1.2 Removing and installing poly-V-belt
    24
  • 1.3 Removing and installing bracket for vane pump and oil cooler
    26
  • 2 Removing and installing sealing flanges and flywheel or drive plate
    29
  • 2.1 Renewing crankshaft oil seal - belt pulley end
    31
  • 2.2 Removing and installing front sealing flange
    32
  • 2.3 Removing and installing dual-mass flywheel
    35
  • 2.4 Removing and installing drive plate
    36
  • 3 Removing and installing crankshaft
    38
  • 3.1 Crankshaft dimensions
    40
  • 3.2 Removing and installing chain sprocket
    40
  • 4 Dismantling and assembling pistons and conrods
    42
  • 4.1 Checking piston projection at TDC
    45
  • 4.2 Piston and cylinder dimensions
    46
  • Cylinder head, valve gear
    47
  • 1 Removing and installing cylinder head
    47
  • 1.2 Removing and installing front intake manifold, engine code BDG
    51
  • 1.3 Torque settings
    52
  • 1.4 Removing, installing and tensioning toothed belt
    52
  • 1.5 Removing toothed belt from camshaft pulleys
    59
  • 1.6 Removing and installing left intake manifold
    67
  • 1.7 Removing and installing right intake manifold
    69
  • 1.8 Removing and installing left cylinder head cover
    70
  • 1.9 Removing and installing right cylinder head cover
    72
  • 1.10 Removing left cylinder head
    75
  • 1.11 Removing right cylinder head
    77
  • 1.12 Installing cylinder head
    80
  • 1.13 Checking compression
    84
  • 2 Repairing valve gear
    86
  • 2.1 Checking axial clearance of camshafts
    88
  • 2.2 Renewing camshaft oil seal
    89
  • 2.3 Removing and installing camshafts
    90
  • 2.4 Checking hydraulic valve compensation elements
    94
  • 2.5 Renewing valve stem seals
    94
  • 2.6 Checking valve guides
    96
  • Lubrication
    97
  • 1 Removing and installing parts of lubrication system
    97
  • 1.1 Engine oil
    97
  • 1.2 Removing and installing oil filter bracket
    101
  • 1.3 Removing and installing lower part of sump
    103
  • 1.4 Removing and installing oil pump
    105
  • 1.5 Removing and installing upper part of sump
    108
  • 1.6 Renewing oil check valve
    112
  • 1.7 Removing and installing oil cooler
    113
  • 1.8 Checking oil pressure and oil pressure switch
    115
  • Cooling
    118
  • 1 Removing and installing parts of cooling system
    118
  • 1.1 Parts of cooling system - body side
    118
  • 1.2 Coolant pump and thermostat
    120
  • 1.3 Overview - coolant pipes
    121
  • 1.4 Draining and filling coolant
    122
  • 1.5 Removing and installing coolant pump
    125
  • 1.6 Removing and installing thermostat
    126
  • 1.7 Removing and installing front coolant pipe
    131
  • 1.8 Removing and installing left upper and lower coolant pipes
    132
  • 1.9 Removing and installing right coolant pipe
    134
  • 1.10 Removing and installing radiator
    134
  • Fuel supply system
    137
  • 1 Removing and installing parts of fuel supply system
    137
  • 1.1 Safety precautions when working on fuel supply system
    137
  • 1.2 Rules for cleanliness
    138
  • 1.3 Removing and installing fuel tank with attachments
    138
  • 1.4 Repairing fuel filter
    147
  • 1.5 Emptying fuel tank
    147
  • 1.6 Removing and installing fuel tank
    148
  • 1.7 Checking low fuel level sender
    150
  • 1.8 Removing and installing fuel gauge sender
    152
  • 1.9 Removing and installing fuel delivery unit
    154
  • 1.10 Removing and installing suction-jet pump
    158
  • 1.11 Checking fuel pump
    160
  • 1.12 Bleeding fuel system
    162
  • 2 Accelerator mechanism
    165
  • 2.1 Repairing accelerator mechanism
    165
  • 2.2 Adjusting pedal position sender
    166
  • 2.3 Function of EPC system
    167
  • Turbocharging/supercharging
    169
  • 1 Charge air system with turbocharger
    169
  • 1.1 Rules for cleanliness
    169
  • 1.2 Removing and installing turbocharger with attachments
    169
  • 1.3 Removing and installing turbocharger with attachments
    171
  • 1.4 Removing and installing turbocharger
    172
  • 1.5 Removing and installing compensator
    174
  • 1.6 Removing and installing parts of charge air cooling
    176
  • 1.7 Removing and installing charge air cooler
    177
  • 1.8 Charge pressure control hose routing diagram
    177
  • 1.9 Charge pressure control hose routing diagram
    179
  • Mixture preparation - injection
    180
  • 1 Repairing diesel direct injection system
    180
  • 1.1 Safety precautions
    180
  • 1.2 Rules for cleanliness
    180
  • 1.3 Repairing injection pump
    181
  • 1.4 Removing and installing injection pump
    183
  • 1.5 Dynamically checking and adjusting commencement of injection
    186
  • 1.6 Checking injectors
    189
  • 1.7 Removing and installing injectors
    190
  • 1.8 Repairing injectors
    192
  • 1.9 Adapting idling speed
    192
  • 1.10 Identification of injection pump
    194
  • 1.11 Removing and installing intake manifold flap
    195
  • 2 Engine control unit
    196
  • 2.1 Reading and erasing engine control unit fault memory
    196
  • 2.2 Adapting functions and components
    197
  • 2.3 Removing and installing engine control unit
    198
  • Exhaust system
    199
  • 1 Removing and installing parts of exhaust system
    199
  • 1.1 Front exhaust pipe with catalytic converter, middle silencer, rear silencer and attachments
    199
  • 1.2 Front exhaust pipe with catalytic converter and attachments
    202
  • 1.3 Silencer with mountings
    205
  • 1.4 Removing and installing left exhaust manifold with front exhaust pipe
    206
  • 1.5 Removing and installing right exhaust manifold with front exhaust pipe
    208
  • 2 Exhaust gas recirculation system
    210
  • 2.1 Vacuum hose schematic diagram
    210
  • 2.2 Checking exhaust gas recirculation valve
    211
  • 2.3 Removing and installing exhaust gas recirculation valve
    212
  • Glow plug system
    215
  • 1 Glow plug system
    215
  • 1.1 Checking glow plug system
    215
  • 1.2 Checking glow plugs
    215
Manufacturer's designation 6-cylinder diesel engine
Manufacturer Volkswagen
Suitable for Passat / Passat Variant (1997 - 2005)
Suitable car types 3B
Engine code AKN, BAU, BDG, BDH
Category Reparaturanleitung

There are no reviews for this product at the moment.

Similar repair manuals

4-speed automatic gearbox 01N

Examplepage for repair manual 4-speed automatic gearbox 01N

For Passat / Passat Variant (1997 - 2005)

20,37 € Details

8-cylinder injection engine

Examplepage for repair manual 8-cylinder injection engine

For Passat / Passat Variant (1997 - 2005)

16,40 € Details

Motronic injection and ignition system (1.6 ltr. engine)

Examplepage for repair manual Motronic injection and ignition system (1.6 ltr. engine)

For Passat / Passat Variant (1997 - 2005)

10,40 € Details

Body Repairs

Examplepage for repair manual Body Repairs

For Passat / Passat Variant (1997 - 2005)

13,49 € Details

4-cyl. injection engine

Examplepage for repair manual 4-cyl. injection engine

For Passat / Passat Variant (1997 - 2005)

18,87 € Details

Motronic injection and ignition system (6-cyl.)

Examplepage for repair manual Motronic injection and ignition system (6-cyl.)

For Passat / Passat Variant (1997 - 2005)

12,33 € Details

Heating, air conditioning

Examplepage for repair manual Heating, air conditioning

For Passat / Passat Variant (1997 - 2005)

10,68 € Details

4-cylinder injection engine

Examplepage for repair manual 4-cylinder injection engine

For Passat / Passat Variant (1997 - 2005)

13,41 € Details

Electrical system self-diagnosis

No image available

For Passat / Passat Variant (1997 - 2005)

4,18 € Details

General body repairs, exterior

Examplepage for repair manual General body repairs, exterior

For Passat / Passat Variant (1997 - 2005)

19,01 € Details

Our Best Sellers

Did you know? We also offer original spare parts.

car part N10220404 Schraube

N10220404

Schraube

4,79 €

Details
car part N90422201 Dichtring

N90422201

Dichtring

5,13 €

Details
car part 1J0971905C Tuelle

1J0971905C

Tuelle

9,17 €

Details
car part 8W0973737 Gehaeuse

8W0973737

Gehaeuse

5,61 €

Details
car part n10255601 Klemmschel

n10255601

Klemmschel

1,71 €

Details

Ratgeber Räder, Reifen

Examplepage for repair manual Ratgeber Räder, Reifen

For Touran (2016 > )

5,52 € Details

Heizung, Klimaanlage

Examplepage for repair manual Heizung, Klimaanlage

For Caddy (2004 - 2010) / Caddy KA / Caddy Maxi (2011)

12,76 € Details

Elektrische Anlage

Examplepage for repair manual Elektrische Anlage

For New Beetle Cabrio (2003 - 2010) / New Beetle / New Beetle (USA) (1998 - 2007) / New Beetle (Europe) (1999 - 2002)

21,63 € Details

image/svg+xml About Clonck

Original repair manuals und spare parts

Our repair manuals are original, come directly from Volkswagen and meet the highest quality standards.

In our original parts shop we sell high-quality original spare parts from car manufacturers. Use the search function to enter the desired part number (OE number) and order the required spare part quickly and easily.

Highest quality standards

At Clonck, we want to make car mechanics and car professionals happy. That's why you will only find professional and high-quality repair manuals at Clonck that will help you to repair your vehicle professionally.

Our partners

Autohaus Schmidt GmbH
Automag GmbH Filiale Laim
KFZ-VERLAG GmbH
Zimpel und Franke GmbH

Clonck: The car repair shop - also as app!

Clonck App Logo Play Store

Clonck: Fitting car parts for your car repair

4,5 90

With Clonck you can order the right original spare parts in no time.

  • Add your car model
  • Select assembly group
  • Enter vehicle identification number (VIN)
  • Access to over 5,000 original repair manuals
Start app now
Clonck App Preview Car Mobilephone Carparts