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  • Examplepage for repair manual 3 Body Repairs

Body Repairs

For Passat / Passat Variant

Original Volkswagen repair manual


13,49 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

13.417 KB

157 Sites

Detailed technical data

Immediately readable

This repair manual contains: and Renewing upper wheel housing longitudinal member. Show more
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Repair manual Passat / Passat Variant Body Repairs PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Vehicle identification data
    1
  • 1.1 Type plate and vehicle identification number
    1
  • 1.2 Vehicle data plate
    1
  • 2 Moulded foam elements
    2
  • 3 Strengthened steel body panels
    3
  • 4 W8 reinforcement
    5
  • 4.1 The body on the Passat W8 is reinforced as follows
    5
  • 4.2 Body - front
    5
  • 4.3 Body - centre
    6
  • 5 Laser welding
    7
  • 6 Bonded joints
    8
  • 6.1 Bonded joints
    8
  • 6.2 Spot welded/bonded joints
    8
  • 6.3 Checking and repairing spot welded/bonded joints
    8
  • 6.4 Repair remedies for partial repairs
    8
  • 6.5 Repair remedies for bonded joints
    10
  • 7 Galvanized body parts
    15
  • 8 Body panel gaps/shut lines
    16
  • 8.1 Body - front
    16
  • 8.2 Body - rear
    18
  • 9 Body dimensions
    22
  • 9.1 Floor group - front
    22
  • 9.2 Floor group - rear
    23
  • 9.3 Body - front
    24
  • 9.4 Body - centre
    28
  • 9.5 Body - rear
    34
  • 10 Alignment jig
    37
  • 10.1 Positioning alignment fixtures
    42
  • Body - front
    48
  • 1 Renewing upper wheel housing longitudinal member
    48
  • 1.1 Removing
    48
  • 2 Renewing reinforcement for wheel housing
    50
  • 2.1 Removing
    51
  • 3 Renewing front wheel housing
    52
  • 3.2 Removing
    52
  • 4 Renewing reinforcement plate for wheel housing, 10.00 ▸
    55
  • 4.1 Removing
    55
  • 5 Renewing front longitudinal member
    57
  • 5.1 Removing
    57
  • 6 Renewing front part of longitudinal member - subpart
    60
  • 6.1 Removing
    60
  • Body - centre
    62
  • 1 Renewing roof (saloon)
    62
  • 1.1 Removing
    62
  • 2 Renewing roof (estate)
    66
  • 2.1 Removing
    66
  • 3 Renewing front roof cross member
    70
  • 3.1 Removing
    70
  • 4 Renewing rear roof cross member (saloon)
    72
  • 4.1 Removing
    72
  • 5 Renewing rear roof cross member (estate)
    74
  • 5.1 Removing
    74
  • 6 Renewing A-pillar
    76
  • 6.1 Includes: Wheel housing reinforcement
    76
  • 7 Renewing B-pillar
    81
  • 7.1 Outer B-pillar
    82
  • 7.2 Inner B-pillar
    85
  • 7.3 Removing
    85
  • 8 Renewing outer side member
    88
  • 8.1 Removing
    90
  • 9 Renewing side member reinforcement ▸ 09.00
    94
  • 9.1 Removing
    94
  • 10 Renewing side member reinforcement 10.00 ▸
    97
  • 10.1 Removing
    97
  • 11 Renewing inner side member
    100
  • 11.1 Removing
    100
  • 12 Renewing floor panel - partial renewal
    103
  • 12.1 Removing
    103
  • Body - rear
    105
  • 1 Renewing rear cross panel (saloon)
    105
  • 1.1 Removing
    105
  • 2 Renewing rear cross panel (estate)
    108
  • 2.1 Removing
    108
  • 3 Renewing corner reinforceing (estate 4Motion)
    111
  • 3.1 Removing
    111
  • 4 Renewing rear lock carrier (saloon)
    113
  • 4.1 Removing
    113
  • 5 Renewing rear lock carrier (estate)
    115
  • 5.1 Removing
    115
  • 6 Renewing tail light mounting (saloon ▸ 09.00)
    118
  • 6.1 Removing
    118
  • 7 Renewing tail light mounting (saloon 10.00 ▸)
    120
  • 7.1 Removing
    120
  • 8 Renewing tail light mounting (estate)
    122
  • 8.1 Removing
    122
  • 9 Renewing rear longitudinal member
    124
  • 9.1 Removing
    124
  • 10 Renewing rear longitudinal member (4Motion)
    127
  • 10.1 Removing
    127
  • 11 Renewing side panel (saloon)
    130
  • 11.1 Removing
    131
  • 12 Renewing side panel (estate)
    135
  • 12.1 Removing
    136
  • 13 Renewing outer wheel housing liner - partial renewal
    142
  • 13.1 Removing
    142
  • 14 Renewing spare wheel well
    144
  • 14.1 Removing
    144
  • 15 Renewing spare wheel well ( 4Motion)
    147
  • 15.1 Removing
    147
  • 16 Renewing spare wheel well - partial renewal
    150
  • 16.1 Removing
    150
Manufacturer's designation Body Repairs
Manufacturer Volkswagen
Suitable for Passat / Passat Variant (1997 - 2005)
Suitable car types 3B
Category Reparaturanleitung

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