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  • Examplepage for repair manual 8-cylinder injection engine
  • Examplepage for repair manual 2 8-cylinder injection engine
  • Examplepage for repair manual 3 8-cylinder injection engine

8-cylinder injection engine

For Passat / Passat Variant

Original Volkswagen repair manual


16,40 €7% VAT incl.

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Immediately available for download

Language: English

Digital PDF file

5.555 KB

197 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Assembly overview - sealing flange and dual-mass flywheel/drive plate, Cylinder heads, Repairing valve gear (cylinder banks 1 and 2), Parts of lubrication system, Activated charcoal filter system (vehicles with engine code BDN), Electronic power control (EPC) and Checking components. Show more
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Repair manual Passat / Passat Variant 8-cylinder injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Engine data
    1
  • Removing and installing engine
    3
  • 1 Removing and installing engine
    3
  • 1.1 Removing engine
    6
  • 1.2 Securing engine on engine and gearbox support VAS 6095
    14
  • 1.3 Notes on installing
    14
  • 1.4 Specified torques
    15
  • 1.5 Front engine mounting
    15
  • Crankshaft group
    17
  • 1 Dismantling and assembling engine
    17
  • 1.1 Assembly overview - dismantling and assembling balancing shafts
    20
  • 1.2 Assembly overview - parts of crankcase breather
    21
  • 1.3 Removing and installing poly V-belt
    21
  • 1.4 Removing, installing and adjusting toothed belt drive for balancing shafts
    22
  • 2 Assembly overview - sealing flange and dual-mass flywheel/drive plate
    28
  • 2.1 Renewing crankshaft oil seal, vibration damper end
    31
  • 2.2 Renewing crankshaft oil seal -flywheel end-
    32
  • 2.3 Removing and installing drive plate
    33
  • Cylinder head, valve gear
    36
  • 1 Cylinder heads
    36
  • 1.1 Cylinder bank 1
    37
  • 1.2 Cylinder bank 2
    40
  • 1.3 Removing and installing cylinder head cover (cylinder banks 1 and 2)
    42
  • 1.4 Removing and installing cylinder head (cylinder banks 1 and 2)
    45
  • 1.5 Checking compression
    51
  • 2 Removing and installing parts of chain drive system
    54
  • 2.1 Removing and installing camshaft adjuster (cylinder bank 1)
    58
  • 2.2 Removing and installing camshaft adjuster (cylinder bank 2)
    62
  • 2.3 Adjusting valve timing
    67
  • 3 Repairing valve gear (cylinder banks 1 and 2)
    79
  • 3.1 Removing and installing camshaft control valves
    85
  • 3.2 Reworking valve seats
    87
  • 3.3 Removing and installing camshafts
    89
  • 3.4 Checking valve guides
    95
  • 3.5 Renewing valve stem seals
    96
  • Lubrication
    98
  • 1 Parts of lubrication system
    98
  • 1.1 Assembly overview - oil filter housing
    101
  • 1.2 Assembly overview - oil pump
    102
  • 1.3 Removing and installing sumps
    103
  • 1.4 Removing and installing oil pump
    109
  • 1.5 Checking oil pressure and oil pressure switches
    110
  • Cooling
    113
  • 1 Removing and installing parts of cooling system
    113
  • 1.1 Assembly overview - parts of cooling system, body side
    114
  • 1.2 Assembly overview - removing and installing fan
    116
  • 1.3 Assembly overview - parts of cooling system engine side, top and rear
    117
  • 1.4 Assembly overview - parts of cooling system - engine side, front
    119
  • 1.5 Coolant hose schematic diagram
    120
  • 1.6 Draining and filling coolant
    121
  • 1.7 Removing and installing radiator
    124
  • 1.8 Removing and installing coolant pump
    125
  • Fuel supply system
    127
  • 1 Removing and installing parts of fuel supply system
    127
  • 1.1 Assembly overview - fuel tank with attachments
    127
  • 1.2 Removing and installing fuel filter
    130
  • 1.3 Assembly overview - fuel tank filler neck
    131
  • 1.4 Removing and installing additional fuel tank
    134
  • 1.5 Safety precautions when working on fuel supply system
    135
  • 1.6 Rules for cleanliness
    135
  • 1.7 Removing, installing and checking suction jet pumps
    136
  • 1.8 Removing and installing fuel delivery unit in fuel tank
    138
  • 1.9 Removing and installing fuel gauge sender of fuel delivery unit in fuel tank
    140
  • 1.10 Removing and installing fuel sender in additional fuel tank
    141
  • 1.11 Removing and installing fuel tank
    142
  • 1.12 Crash fuel shut-off
    145
  • 1.13 Checking fuel pump in fuel tank
    145
  • 2 Activated charcoal filter system (vehicles with engine code BDN)
    151
  • 2.1 Function
    151
  • 2.2 Assembly overview - parts of activated charcoal filter system
    151
  • 2.3 Checking activated charcoal filter system for leaks
    152
  • 3 Activated charcoal filter system (vehicles with engine code BDP)
    154
  • 3.1 Function
    154
  • 3.2 Assembly overview - parts of activated charcoal filter system
    154
  • 4 Electronic power control (EPC)
    157
  • 4.1 Function of EPC system
    157
  • 4.2 Assembly overview - accelerator position sender
    157
  • Mixture preparation - injection
    159
  • 1 Repairing injection system
    159
  • 1.1 General notes on injection
    159
  • 1.2 Assembly overview - intake manifold
    160
  • 1.3 Assembly overview - fuel rail with injectors
    162
  • 1.4 Assembly overview - air filter
    163
  • 1.5 Safety precautions
    163
  • 1.6 Rules for cleanliness
    164
  • 1.7 Technical data
    165
  • 2 Checking components
    166
  • 2.1 Checking injectors
    166
  • 2.2 Checking fuel pressure regulator and holding pressure
    169
  • 3 Engine control unit
    174
  • 3.1 Renewing engine control unit
    174
  • 3.2 Adapting functions and components
    174
  • 3.3 Reading and clearing engine control unit fault memory
    175
  • Exhaust system
    178
  • 1 Removing and installing parts of exhaust system
    178
  • 1.2 Silencer with mountings
    181
  • 2 Secondary air system
    184
  • 2.1 Assembly overview - parts of secondary air system
    184
  • Ignition system
    187
  • 1 Repairing ignition system
    187
  • 1.1 General notes on ignition system
    187
  • 1.2 Assembly overview - parts of ignition system
    187
  • 1.3 Safety precautions
    189
  • 1.4 Test data, spark plugs
    190
  • 1.5 Removing and installing ignition coils with output stage
    190
Manufacturer's designation 8-cylinder injection engine
Manufacturer Volkswagen
Suitable for Passat / Passat Variant (1997 - 2005)
Suitable car types 3B
Engine code BDP
Category Reparaturanleitung

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