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  • Examplepage for repair manual 4-cyl. injection engine
  • Examplepage for repair manual 2 4-cyl. injection engine
  • Examplepage for repair manual 3 4-cyl. injection engine
  • Examplepage for repair manual 4-cyl. injection engine
  • Examplepage for repair manual 2 4-cyl. injection engine
  • Examplepage for repair manual 3 4-cyl. injection engine

4-cyl. injection engine

For Passat / Passat Variant

Original Volkswagen repair manual


18,87 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

4.452 KB

231 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Servicing parts of electronic power control (EPC), Activated charcoal filter system, Checking components and Engine control unit. Show more
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Repair manual Passat / Passat Variant 4-cyl. injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Technical data
    1
  • 1.2 Engine number
    1
  • 1.3 Engine data
    1
  • Removing and installing engine
    3
  • 1 Removing and installing engine
    3
  • 1.1 Removing and installing engine
    3
  • 1.2 Notes on removing
    5
  • 1.3 Notes on installing
    9
  • 1.4 Tightening torques
    11
  • 1.5 Front engine mounting
    11
  • 1.6 Additional information and removal instructions for vehicles with air conditioner
    12
  • Crankshaft group
    13
  • 1 Dismantling and assembling engine
    13
  • 1.1 Dismantling and assembling engine
    13
  • 1.2 Removing and installing ribbed belt for air conditioner compressor
    23
  • 1.3 Removing and installing ribbed belt
    24
  • 2 Removing and installing sealing flanges and flywheel/drive plate
    25
  • 2.1 Removing and installing sealing flanges and flywheel/drive plate
    25
  • 2.2 Renewing crankshaft oil seal -belt pulley end
    29
  • 2.3 Removing and installing front sealing flange
    33
  • 2.4 Removing and installing drive plate
    37
  • 3 Removing and installing crankshaft
    39
  • 3.1 Removing and installing crankshaft
    39
  • 3.2 Crankshaft dimensions
    43
  • 3.3 Pulling needle bearing out of crankshaft and driving in
    44
  • 4 Dismantling and assembling pistons and conrods
    46
  • 4.1 Dismantling and assembling pistons and conrods
    46
  • 4.2 Piston and cylinder dimensions
    52
  • Cylinder head, Valve gear
    53
  • 1 Removing and installing cylinder head
    53
  • 1.1 Removing and installing cylinder head
    53
  • 1.2 Removing, installing and tensioning toothed belts
    57
  • 1.3 Removing and installing cylinder head
    63
  • 1.4 Checking compression pressure
    66
  • 2 Servicing valve gear
    68
  • 2.1 Servicing valve gear
    68
  • 2.2 Reworking valve seats
    76
  • 2.3 Renewing camshaft oil seal
    78
  • 2.4 Checking hydraulic bucket tappets
    83
  • 2.5 Removing and installing camshaft
    85
  • 2.6 Checking valve guides
    92
  • 2.7 Replacing valve stem seals
    93
  • Lubrication
    98
  • 1 Removing and installing parts of the lubrication system
    98
  • 1.1 Removing and installing parts of the lubrication system
    98
  • 1.2 Dismantling and assembling oil filter housing
    105
  • 1.3 Dismantling and assembling oil pump with balancer shaft gear assembly
    108
  • 1.4 Removing and installing oil pump with balancer shaft gear assembly
    111
  • 1.5 Removing and installing sump
    116
  • 1.6 Checking oil pressure and oil pressure switch
    122
  • Cooling system
    124
  • 1 Removing and installing parts of cooling system
    124
  • 1.1 Removing and installing parts of cooling system
    124
  • 1.2 Parts of cooling system body side
    125
  • 1.3 Parts of cooling system engine side
    129
  • 1.4 Coolant hose connection diagram
    134
  • 1.5 Removing and installing compact bracket
    136
  • 1.6 Draining and filling cooling system
    139
  • 1.7 Removing and installing radiator
    142
  • 1.8 Removing and installing coolant pump
    144
  • 1.9 Removing and installing viscous fan coupling
    146
  • 1.10 Removing and installing viscous fan coupling bearing bush
    147
  • 1.11 Dismantling and assembling coolant distribution housing
    149
  • 1.12 Electronically regulated cooling system
    150
  • 1.13 Checking thermostat for map-controlled engine cooling
    151
  • Fuel supply system
    153
  • 1 Removing and installing parts of fuel supply system
    153
  • 1.1 Removing and installing parts of fuel supply system
    153
  • 1.2 Removing and installing fuel tank with its attachments and fuel filter
    154
  • 1.3 Safety precautions when working on the fuel supply system
    161
  • 1.4 Rules for cleanliness
    162
  • 1.5 Removing and installing fuel delivery unit
    163
  • 1.6 Removing and installing fuel gauge sender
    165
  • 1.7 Removing and installing fuel tank
    166
  • 1.8 Crash fuel shut-off
    168
  • 1.9 Checking fuel pump
    168
  • 2 Servicing parts of electronic power control (EPC)
    176
  • 2.1 Servicing parts of electronic power control (EPC)
    176
  • 2.2 Function of EPC system
    177
  • 3 Activated charcoal filter system
    177
  • 3.1 Activated charcoal filter system
    177
  • 3.2 Function
    177
  • 3.3 Servicing parts of the activated charcoal filter system
    178
  • 3.4 Checking fuel tank breather
    181
  • Mixture preparation, Injection
    184
  • 1 Servicing injectors
    184
  • 1.1 Servicing injectors
    184
  • 1.2 General notes on injection
    184
  • 1.3 Removing and installing parts of the injection system
    185
  • 1.4 Dismantling and assembling intake manifold
    191
  • 1.5 Dismantling and assembling air cleaner
    195
  • 1.6 Dismantling and assembling intake hose
    197
  • 1.7 Dismantling and assembling fuel rail with injectors
    199
  • 1.8 Safety precautions
    200
  • 1.9 Rules for cleanliness
    202
  • 1.10 Technical data
    202
  • 2 Checking components
    203
  • 2.1 Checking components
    203
  • 2.2 Checking injector delivery and checking injectors for leaks
    203
  • 2.3 Checking fuel pressure regulator and holding pressure
    205
  • 2.4 Checking intake manifold change-over
    208
  • 3 Engine control unit
    209
  • 3.1 Engine control unit
    209
  • 3.2 Replacing engine control unit
    209
  • 3.3 Adapting components
    210
  • 3.4 Interrogating and erasing engine control unit fault memory
    210
  • Exhaust system
    212
  • 1 Removing and installing parts of exhaust system
    212
  • 1.1 Removing and installing parts of exhaust system
    212
  • 1.2 Exhaust manifold, front exhaust pipe and catalyst with attachments
    213
  • 1.3 Silencer with mountings
    217
  • Ignition system
    220
  • 1 Servicing ignition system
    220
  • 1.1 Servicing ignition system
    220
  • 1.2 General notes on ignition system
    220
  • 1.3 Removing and installing parts of the ignition system
    221
  • 1.4 Safety precautions
    223
  • 1.5 Test data, spark plugs
    224
Manufacturer's designation 4-cyl. injection engine
Manufacturer Volkswagen
Suitable for Passat / Passat Variant (1997 - 2005)
Suitable car types 3B
Engine code ALT
Category Reparaturanleitung

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