THE CAR REPAIR SHOP
0
Home » Manuals » 5-speed manual gearbox 01A, all-wheel drive
  • Examplepage for repair manual 5-speed manual gearbox 01A, all-wheel drive
  • Examplepage for repair manual 2 5-speed manual gearbox 01A, all-wheel drive
  • Examplepage for repair manual 3 5-speed manual gearbox 01A, all-wheel drive
  • Examplepage for repair manual 5-speed manual gearbox 01A, all-wheel drive
  • Examplepage for repair manual 2 5-speed manual gearbox 01A, all-wheel drive
  • Examplepage for repair manual 3 5-speed manual gearbox 01A, all-wheel drive

5-speed manual gearbox 01A, all-wheel drive

For Passat / Passat Variant

Original Volkswagen repair manual


20,44 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

6.756 KB

253 Sites

Detailed technical data

Immediately readable

This repair manual contains: Functional check of clutch master and slave cylinders, Repairing clutch control mechanism (master cylinder secured to clutch pedal with a pin), Clutch pedal switch, Repairing clutch, Removing and installing gearbox, Input shaft, Dismantling and assembling pinion shaft and hollow shaft through gearbox date 22 06 3 and Renewing oil seals for flange shafts. Show more
Secure Payment via PayPal, credit card, direct debit and more
PayPal Logo SEPA Lastschrift Logo Giropay Logo Sofort Überweisung Logo

Repair manual Passat / Passat Variant 5-speed manual gearbox 01A, all-wheel drive PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Gearbox identification
    1
  • 1.1 Identification code, assembly allocation, ratios, capacities
    1
  • 2 Identifying rear final drive
    6
  • 2.1 Identification code, assembly allocation, capacities
    6
  • 3 Overview - power transmission
    8
  • 4 Calculating overall gear ratio „i“
    10
  • 5 General repair notes
    11
  • 5.1 Components
    11
  • Clutch
    14
  • 1 Functional check of clutch master and slave cylinders
    14
  • 2 Distinguishing clutch control mechanisms
    16
  • 3 Repairing clutch control mechanism (master cylinder secured to clutch pedal with a pin)
    17
  • 3.1 Overview
    17
  • 3.2 Assembly overview - pedal cluster (LHD vehicles)
    18
  • 3.3 Removing and installing clutch pedal and over-centre spring
    19
  • 3.4 Assembly overview - pedal cluster (RHD vehicles)
    20
  • 3.5 Assembly overview - hydraulic system
    22
  • 3.6 Removing and installing master cylinder
    23
  • 4.1 Overview
    27
  • 4.2 Assembly overview - pedal cluster (LHD vehicles)
    28
  • 4.3 Removing and installing clutch pedal and over-centre spring
    29
  • 4.4 Assembly overview - pedal cluster (RHD vehicles)
    30
  • 4.5 Assembly overview - hydraulic system
    32
  • 4.6 Removing and installing master cylinder
    34
  • 5 Clutch pedal switch
    39
  • 5.2 Checking and adjusting clutch pedal switch F36
    39
  • 6 Bleeding clutch system
    42
  • 7 Repairing clutch release mechanism
    43
  • 7.1 Removing and installing slave cylinder
    45
  • 8 Repairing clutch
    49
  • Controls, housing
    52
  • 1 Repairing selector mechanism (gear lever must be pressed down to engage reverse gear)
    52
  • 1.1 Installation position of selector mechanism
    52
  • 1.2 Repairing gear lever, gear lever mounting, push rod and selector rod
    52
  • 1.3 Removing and installing selector mechanism
    55
  • 1.4 Adjusting selector mechanism
    56
  • 2.1 Installation position of selector mechanism
    59
  • 2.2 Repairing gear lever and gear lever mounting
    61
  • 2.3 Repairing selector rod and push rod
    62
  • 2.4 Removing and installing gear lever with gear lever mounting
    64
  • 2.5 Removing and installing selector mechanism
    64
  • 2.6 Adjusting selector mechanism
    66
  • 3 Removing and installing gearbox
    68
  • 3.1 Removing gearbox
    69
  • 3.2 Transporting gearbox
    74
  • 3.3 Installing gearbox
    74
  • 4 Removing and installing cover with Torsen differential
    80
  • 5 Checking gearbox oil
    82
  • 6 Dismantling and assembling gearbox
    83
  • 6.1 Overview - gearbox
    83
  • 6.2 Assembly overview
    84
  • 6.3 Removing and installing input shaft ball bearing and multifunction sender
    85
  • 6.5 Dismantling and assembling procedure
    88
  • 7 Repairing cover for Torsen differential, removing and installing Torsen differential
    96
  • 8 Dismantling and assembling selector mechanism on gearbox side
    103
  • 8.1 Checking and renewing locking unit for 5th gear and reverse gear
    107
  • Gears, shafts
    109
  • 1 Input shaft
    109
  • 1.1 Dismantling and assembling input shaft
    109
  • 1.2 Modified synchronisation of 3rd and 4th gear from gearbox date 23 06 3
    119
  • 1.3 Adjusting input shaft
    119
  • 2 Dismantling and assembling pinion shaft and hollow shaft through gearbox date 22 06 3
    123
  • 2.1 Reinforcement from gearbox date 17 08 8 in vicinity of for 4th gear wheel
    136
  • 4 Removing and installing reverse gear wheel
    153
  • Final drive - rear differential
    154
  • 1 Repairing propshaft
    154
  • 1.1 Removing and installing propshaft
    155
  • 1.2 Measuring and marking radial run-out at propshaft flange on rear final drive
    157
  • 1.3 Adjusting propshaft
    159
  • 2 Renewing oil seals for flange shafts
    162
  • 3 Renewing oil seal for propshaft flange
    163
  • 3.1 Removing oil seal
    163
  • 3.2 Installing oil seal
    165
  • 4 Removing and installing rear final drive
    168
  • 4.1 Removing rear final drive
    168
  • 4.2 Installing final drive
    169
  • 4.3 Securing rear final drive to repair stand
    170
  • 5 Checking oil level in rear final drive
    172
  • 6 Dismantling and assembling rear final drive
    173
  • 7 Removing and installing differential
    174
  • 7.1 Removing and installing differential
    175
  • 8 Dismantling and assembling differential
    177
  • 9 Removing and installing pinion shaft and dismantling and assembling
    185
  • 10 Adjusting drive pinion and crown wheel
    195
  • 10.1 Adjustment and marking of final drive gear sets
    195
  • 10.2 Recommended sequence for readjusting final drive gear set
    196
  • 10.3 Adjustment overview
    197
  • 10.4 Position of shims
    197
  • 10.5 Adjusting drive pinion
    198
  • 10.6 Adjusting crown wheel
    203
  • Final drive - front differential
    210
  • 1 Renewing flange shaft oil seals with gearbox installed
    210
  • 2 Renewing propshaft flange shaft oil seal
    213
  • 3 Renewing speedometer sender and drive wheel
    215
  • 3.1 Replacing speedometer sender
    215
  • 3.2 Renewing speedometer drive wheel
    215
  • 4 Removing and installing differential
    217
  • 5 Dismantling and assembling differential
    221
  • 6 Adjusting drive pinion and crown wheel
    229
  • 6.1 Adjustment and marking of final drive gear sets
    229
  • 6.2 Position of shims
    230
  • 6.3 Adjustment overview
    231
  • 6.4 Recommended sequence for readjusting final drive gear set
    232
  • 6.5 Adjusting drive pinion
    232
  • 6.6 Determining shim „S4“ thickness when replacing gearbox cover
    241
  • 6.7 Adjusting crown wheel
    242
Manufacturer's designation 5-speed manual gearbox 01A, all-wheel drive
Manufacturer Volkswagen
Suitable for Passat / Passat Variant (1997 - 2005)
Suitable car types 3B
Transmission designations 01AA
Transmission types CXZ, GGJ, GGL, CXF, CAD, CBR, CPN, CPM, CPU, CTF, GGN, GGM, GGK, GGH, GDU, GBT, FTZ, FPT, FNU, EYH, ENP, ENC, EFC, EEP, DYE, DDN, DDL, CZX, CYA, CXW, CVT, CUU, CSU, FJV, DYC, DWR, DWQ, DWP, DWN, DWM, DUX, DTT, DJU, DJS, DJR, DJP, DJN, DJJ, DJF, DGW, CPS, DJV, CVX, DJL, DJM, CVW, DYD
Category Reparaturanleitung

There are no reviews for this product at the moment.

Similar repair manuals

4-speed automatic gearbox 01N

Examplepage for repair manual 4-speed automatic gearbox 01N

For Passat / Passat Variant (1997 - 2005)

20,37 € Details

8-cylinder injection engine

Examplepage for repair manual 8-cylinder injection engine

For Passat / Passat Variant (1997 - 2005)

16,40 € Details

6-cylinder diesel engine

Examplepage for repair manual 6-cylinder diesel engine

For Passat / Passat Variant (1997 - 2005)

18,22 € Details

Body Repairs

Examplepage for repair manual Body Repairs

For Passat / Passat Variant (1997 - 2005)

13,49 € Details

4-cyl. injection engine

Examplepage for repair manual 4-cyl. injection engine

For Passat / Passat Variant (1997 - 2005)

18,87 € Details

Motronic injection and ignition system (6-cyl.)

Examplepage for repair manual Motronic injection and ignition system (6-cyl.)

For Passat / Passat Variant (1997 - 2005)

12,33 € Details

Heating, air conditioning

Examplepage for repair manual Heating, air conditioning

For Passat / Passat Variant (1997 - 2005)

10,68 € Details

4-cylinder injection engine

Examplepage for repair manual 4-cylinder injection engine

For Passat / Passat Variant (1997 - 2005)

13,41 € Details

Electrical system self-diagnosis

No image available

For Passat / Passat Variant (1997 - 2005)

4,18 € Details

General body repairs, exterior

Examplepage for repair manual General body repairs, exterior

For Passat / Passat Variant (1997 - 2005)

19,01 € Details

Our Best Sellers

Did you know? We also offer original spare parts.

car part 6Q6807433B41 Spoiler

6Q6807433B41

Spoiler

110,44 €

Details
car part 8E0201679A Halter

8E0201679A

Halter

7,87 €

Details
car part LHA004000A2 Zus.Loes.

LHA004000A2

Zus.Loes.

54,12 €

Details
car part 06B133783BH Schlauch

06B133783BH

Schlauch

12,73 €

Details
car part 1J0201429A Verkleid.

1J0201429A

Verkleid.

27,92 €

Details

Eigendiagnose für Automatisches Getriebe 09A - 5 Gang

Examplepage for repair manual Eigendiagnose für Automatisches Getriebe 09A - 5 Gang

For Bora / Bora Variant / Golf / Golf Variant (1998 - 2006)

6,00 € Details

7 Gang-Doppelkupplungsgetriebe 0GC Volkswagen R GmbH

Examplepage for repair manual 7 Gang-Doppelkupplungsgetriebe 0GC Volkswagen R GmbH

For Golf VII (2017) / Golf (2017)

10,54 € Details

Fahrwerk, Achsen, Lenkung

Examplepage for repair manual Fahrwerk, Achsen, Lenkung

For Amarok (2011) / Amarok (2013) / Amarok (2017 >) / Amarok (2017)

15,68 € Details

image/svg+xml About Clonck

Original repair manuals und spare parts

Our repair manuals are original, come directly from Volkswagen and meet the highest quality standards.

In our original parts shop we sell high-quality original spare parts from car manufacturers. Use the search function to enter the desired part number (OE number) and order the required spare part quickly and easily.

Highest quality standards

At Clonck, we want to make car mechanics and car professionals happy. That's why you will only find professional and high-quality repair manuals at Clonck that will help you to repair your vehicle professionally.

Our partners

Autohaus Schmidt GmbH
Automag GmbH Filiale Laim
KFZ-VERLAG GmbH
Zimpel und Franke GmbH

Clonck: The car repair shop - also as app!

Clonck App Logo Play Store

Clonck: Fitting car parts for your car repair

4,5 90

With Clonck you can order the right original spare parts in no time.

  • Add your car model
  • Select assembly group
  • Enter vehicle identification number (VIN)
  • Access to over 5,000 original repair manuals
Start app now
Clonck App Preview Car Mobilephone Carparts