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  • Examplepage for repair manual 5-speed manual gearbox 012/01W/0A9
  • Examplepage for repair manual 2 5-speed manual gearbox 012/01W/0A9
  • Examplepage for repair manual 3 5-speed manual gearbox 012/01W/0A9
  • Examplepage for repair manual 5-speed manual gearbox 012/01W/0A9
  • Examplepage for repair manual 2 5-speed manual gearbox 012/01W/0A9
  • Examplepage for repair manual 3 5-speed manual gearbox 012/01W/0A9

5-speed manual gearbox 012/01W/0A9

For Passat / Passat Variant

Original Volkswagen repair manual


15,75 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

5.267 KB

188 Sites

Detailed technical data

Immediately readable

This repair manual contains: Functional check of clutch master and slave cylinders, Repairing clutch control mechanism (master cylinder secured to clutch pedal with a pin), Clutch pedal switch, Repairing clutch, Removing and installing gearbox, Input shaft, Renewing oil seals for flange shafts and Adjusting drive pinion and crown wheel. Show more
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Repair manual Passat / Passat Variant 5-speed manual gearbox 012/01W/0A9 PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Gearbox identification
    1
  • 1.1 Identification code, assembly allocation, ratios, capacities
    1
  • 2 Overview - power transmission
    9
  • 3 Calculating overall gear ratio "i"
    11
  • 4 General repair notes
    12
  • 4.1 Components
    12
  • Clutch
    15
  • 1 Functional check of clutch master and slave cylinders
    15
  • 2 Distinguishing clutch control mechanisms
    17
  • 3 Repairing clutch control mechanism (master cylinder secured to clutch pedal with a pin)
    18
  • 3.1 Overview
    18
  • 3.2 Assembly overview - pedal cluster (LHD vehicles)
    19
  • 3.3 Removing and installing clutch pedal and over-centre spring
    20
  • 3.4 Assembly overview - pedal cluster (RHD vehicles)
    21
  • 3.5 Assembly overview - hydraulic system
    23
  • 3.6 Removing and installing master cylinder
    24
  • 4.1 Overview
    28
  • 4.2 Assembly overview - pedal cluster (LHD vehicles)
    29
  • 4.3 Removing and installing clutch pedal and over-centre spring
    30
  • 4.4 Assembly overview - pedal cluster (RHD vehicles)
    31
  • 4.5 Assembly overview - hydraulic system
    33
  • 4.6 Removing and installing master cylinder
    35
  • 5 Clutch pedal switch
    40
  • 5.2 Checking and adjusting clutch pedal switch F36
    40
  • 6 Bleeding clutch system
    43
  • 7 Repairing clutch release mechanism
    44
  • 7.1 Removing and installing slave cylinder
    46
  • 8 Repairing clutch
    50
  • Controls, housing
    53
  • 1 Repairing selector mechanism (gear lever must be pressed down to engage reverse gear)
    53
  • 1.1 Installation position of selector mechanism
    53
  • 1.2 Repairing gear lever, gear lever mounting, push rod and selector rod
    53
  • 1.3 Removing and installing selector mechanism
    56
  • 1.4 Adjusting selector mechanism
    57
  • 2.1 Installation position of selector mechanism
    60
  • 2.2 Repairing gear lever and gear lever mounting
    62
  • 2.3 Repairing selector rod and push rod
    63
  • 2.4 Removing and installing gear lever with gear lever mounting
    65
  • 2.5 Removing and installing selector mechanism
    65
  • 2.6 Adjusting selector mechanism
    67
  • 3 Removing and installing gearbox
    69
  • 3.1 Removing gearbox
    70
  • 3.2 Transporting gearbox
    74
  • 3.3 Installing gearbox
    75
  • 4 Checking gear oil
    82
  • 5 Dismantling and assembling gearbox
    83
  • 5.1 Overview - gearbox
    83
  • 5.2 Assembly overview
    84
  • 5.3 Removing and installing input shaft ball bearing and multifunction sender
    85
  • 5.5 Dismantling and assembling procedure
    89
  • 6 Dismantling and assembling selector mechanism on gearbox side
    96
  • 6.1 Checking and renewing locking unit for 5th gear and reverse gear
    100
  • Gears, shafts
    102
  • 1 Input shaft
    102
  • 1.1 Dismantling and assembling input shaft
    102
  • 1.2 Modified synchronisation of 3rd and 4th gear from gearbox date 23 06 3
    112
  • 1.3 Adjusting input shaft
    112
  • 2 Dismantling and assembling pinion shaft through gearbox date 22 06 3
    116
  • 2.1 Reinforcement from gearbox date 17 08 8 in vicinity of for 4th gear wheel
    130
  • 3 Dismantling and assembling pinion shaft from gearbox date 23 06 3
    132
  • 4 Removing and installing reverse gear wheel
    147
  • Final drive - differential
    148
  • 1 Renewing oil seals for flange shafts
    148
  • 2 Renewing speedometer sender and drive wheel
    151
  • 2.1 Replacing speedometer sender
    151
  • 2.2 Renewing speedometer drive wheel
    151
  • 3 Removing and installing differential
    154
  • 4 Dismantling and assembling differential
    159
  • 5 Adjusting drive pinion and crown wheel
    167
  • 5.1 Adjustment and marking of final drive gear sets
    167
  • 5.2 Position of shims
    168
  • 5.3 Adjustment overview
    168
  • 5.4 Recommended sequence for readjusting final drive gear set
    169
  • 5.5 Adjusting drive pinion
    169
  • 5.6 Determining shim "S4" thickness when renewing gearbox cover
    177
  • 5.7 Adjusting crown wheel
    177
Manufacturer's designation 5-speed manual gearbox 012/01W/0A9
Manufacturer Volkswagen
Suitable for Passat / Passat Variant (1997 - 2005)
Suitable car types 3B
Transmission designations 12
Transmission types DHW, DVX, EHV, DHY, AKS, CUR, CTJ, CTE, CTD, CPD, CPC, CPB, ATG, APL, AOE, CAA, AXF, DBY, DAF, CZZ, CZY, CXY, CXX, CWZ, CVE, DSC, DPF, DJE, DJB, DHZ, DHX, DHL, GFR, GBM, FSN, FEC, ENW, ENQ, ENM, ENL, EMG, EAE, EAB, EAA, DWK, DWJ, DWH, DWG, DWF, DWB, DWA, DVW, DVS, DVP, DVN, DUK, DHF, DHE, DHC, DHV, DHU, DHM, DEM, DDZ, DDU, DDK, DDB, DCN, DCM, GFM, GFP, GFT, GFU, GFV, GFX, GGA, GGC, GGD, GGG, GSQ, GYA, GZN, HFA, HFB, HFC, HFD, HFE, HFF, CWY, CTG, DDM, DJA, DWE, ENN, DER, EYQ, EZM, FHL, FJP, FJU, FPS, FRS, FTW, FTX, FTY, GBK, GBL, GBN, GBP, GBQ, GBR, GBS, GDT, GFQ, GFS, AKL, AKM, ALP, ALR, AMK, AMR, AOD, ATR, AUF, AXA, AXC, AXD, AXE, AXG, AXH, AXJ, AXP, BAA, CAC, CCF, CNX, CNY, CPA, CUT, CUZ, CVB, CVC, DAE, DHD, DHG, DHH, DHJ, DHK, DHN, DVQ, DVR, DVT, DWD, DYB, FCB, FXR, GFK, GGE, GGF, DVZ, EEN, FHN, GFN, GGB, EAC, EMV, EZG, GFL, GFY, GFZ, CDY
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