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  • Examplepage for repair manual 5-speed manual gearbox (02T and 0AP)
  • Examplepage for repair manual 2 5-speed manual gearbox (02T and 0AP)
  • Examplepage for repair manual 3 5-speed manual gearbox (02T and 0AP)
  • Examplepage for repair manual 5-speed manual gearbox (02T and 0AP)
  • Examplepage for repair manual 2 5-speed manual gearbox (02T and 0AP)
  • Examplepage for repair manual 3 5-speed manual gearbox (02T and 0AP)

5-speed manual gearbox (02T and 0AP)

For FOX / Suran/Spacefox/SportV

Original Volkswagen repair manual


15,24 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

6.980 KB

181 Sites

Detailed technical data

Immediately readable

This repair manual contains: Command system, Clutch drive mechanism, Transmission - remove and install, Gearbox oil level, Selector forks, Input shaft and Differential. Show more
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Repair manual FOX / Suran/Spacefox/SportV 5-speed manual gearbox PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Identification
    1
  • 1.1 Identification on the gearbox
    1
  • 1.2 Prefix, Assignment, gear ratio, filling volume
    2
  • 2 Transmission assembly scheme
    9
  • 2.1 Nomenclature
    9
  • 2.2 Gear ratios
    10
  • 3 Gearbox ratio “i”
    11
  • 3.1 Gearbox ratio “i” - calculation
    11
  • 4 General repair instructions
    12
  • 4.1 Gearbox
    12
  • 4.2 Gaskets and retainers
    12
  • 4.3 Screws, nuts
    13
  • 4.4 Roller bearings
    13
  • 4.5 Adjustment shims
    14
  • 4.6 Synchronizer rings
    14
  • Clutch
    15
  • 1 Command system
    15
  • 1.1 Control mechanism - (version 1)
    15
  • 1.2 Control mechanism - (version 2)
    28
  • 2 Clutch drive mechanism
    39
  • 2.1 Clutch drive mechanism - assembly overview
    39
  • 2.2 Clutch slave cylinder - remove and install
    40
  • 2.3 Clutch drive mechanism - bleed
    41
  • 3 Clutch
    43
  • 3.1 Clutch - assembly overview
    43
  • 3.2 Clutch - repair
    45
  • Controls, housing
    47
  • 1 Shift mechanism
    47
  • 1.1 Shift mechanism - installation position
    47
  • 1.2 Selector mechanism - component overview
    49
  • 1.3 Drive cables
    51
  • 1.4 Handle and boot on the gear lever - assembly overview
    59
  • 1.5 Handle and boot on the gear lever - remove and install
    60
  • 1.6 Handle and boot on the gear lever - disassemble and assemble
    61
  • 1.7 Gear shift lever and shifting mechanism - remove and install
    62
  • 1.8 Gearshift lever and mechanism - repair
    66
  • 1.9 Lever and Gear shifting mechanism - adjusting
    68
  • 1.10 Selector and lever - functional check
    70
  • 2 Transmission - remove and install
    72
  • 2.2 Gearbox for vehicles with engines (CSEA) - remove and install
    90
  • 2.3 Gearbox - transport
    102
  • 3 Gearbox oil level
    104
  • 3.1 Oil level - check
    104
  • 3.2 Oil level - replenish
    105
  • 4 Transmission - repair
    107
  • 4.1 Gearbox - overview
    107
  • 4.2 gearbox - assembly overview
    108
  • 4.3 Gearbox housing cover and 5th gear
    108
  • 4.4 Clutch housing
    110
  • 4.5 Input shaft, planet pinion, differential, selection mechanism and selector forks
    111
  • 5 Gearbox and clutch housings
    121
  • 5.1 Transmission and clutch housings - repair
    121
  • 6 Gear selection mechanism - adjust
    127
  • 6.1 Gear selection mechanism - disassemble and assemble
    127
  • 7 Selector forks
    131
  • 7.1 Selector forks - disassemble and assemble
    131
  • Gears, shafts
    136
  • 1 Input shaft
    136
  • 1.1 Primary shaft - general overview of assembly
    136
  • 1.2 Input shaft - disassemble and assemble
    139
  • 2 Planet pinion
    148
  • 2.1 Pinion shaft - general overview of assembly
    148
  • 2.2 Planet pinion - disassemble and assemble
    151
  • Final drive - differential
    157
  • 1 Drive flange
    157
  • 1.1 Left drive flange retainer (left side) - replace
    157
  • 1.2 Drive flange retainer (right side) - replace
    160
  • 2 Differential
    164
  • 2.1 Differential - general overview of assembly
    164
  • 2.2 Differential - disassemble and assemble
    167
  • 2.3 Differential - adjust
    173
Manufacturer's designation 5-speed manual gearbox (02T and 0AP)
Manufacturer Volkswagen
Suitable for FOX (2004 - 2010) / Suran/Spacefox/SportV (2006 - 2007) / FOX (2010) / FOX (2014)
Suitable car types 5Z1, 5Z3, 5Z7, 5Z4
Transmission designations 02T, 0AP
Transmission types GEG, GKZ, GRT, GSK, FNT, FLU, GSE, GEQ, GRY, HCS, EYX, HDT, GSJ, GSH, GSF, GSD, GSB, GSA, GRZ, GRX, GRU, GRS, GRQ, GRP, GLW, GKW, GKV, GKU, GKT, GKS, GKR, GKP, GKN, GKL, GKJ, GEW, GEV, GEU, GET, GES, GER, GEP, GEM, GEL, GEJ, GEF, GDR, GDQ, FSP, FRA, FQE, FQD, FMX, FHE, FDV, FCT, GDP, GDN, GDM, GDL, GDJ, GDH, GDG, GCD, GBZ, FYK, FYH, FXP, FVU, FVT, FVS, FCV, FDM, FDN, FCU, GXS, HSG, FDL, HDK, JFY, JFZ, JGC, JGF, JGJ, JGQ, JGX, JHH, JHL, JHN, JHQ, JUS, EYW, EYY, EZJ, FCX, FNJ, FPU, FVV, GEY, GKX, GSC, HZK, JGN, JGP, JGR, JGS, JHM, JHS, JQM, HZL, JHP, JHG, EJY, FDX, FQT, GAR, GEH, GEK, GEN, GKK, GKM, GKQ, GNB, GRR, GRV, GRW, JGZ, JHJ, HGF, ELR, FXB, JHK, JJZ, KRJ, LGQ, JGU, LNJ, LNR, LUC, LUE, LUP, LUQ, LUS, LUX, LUY, LVA, LVC, LVE, LVG, MAB, MAH, MFX, MGZ, MKN, JGW, HXL, HZM, JFM, JGT, JJL, JFN, GQS, HFG, GZK, HFL, HUY, HZE, JGH, JGK, JGL
Category Reparaturanleitung

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