Name: 5-speed manual gearbox (02T and 0AP)
Brand: Volkswagen
SKU: CDG5809e3d39b39
Price: 15.24 EUR
Availability: InStock

Content
Details
Reviews

Repair manual FOX / Suran/Spacefox/SportV 5-speed manual gearbox PDF download has the following content:

Chapter overview

Technical data
1
1 Identification
1
1.1 Identification on the gearbox
1
1.2 Prefix, Assignment, gear ratio, filling volume
2
2 Transmission assembly scheme
9
2.1 Nomenclature
9
2.2 Gear ratios
10
3 Gearbox ratio “i”
11
3.1 Gearbox ratio “i” - calculation
11
4 General repair instructions
12
4.1 Gearbox
12
4.2 Gaskets and retainers
12
4.3 Screws, nuts
13
4.4 Roller bearings
13
4.5 Adjustment shims
14
4.6 Synchronizer rings
14
Clutch
15
1 Command system
15
1.1 Control mechanism - (version 1)
15
1.2 Control mechanism - (version 2)
28
2 Clutch drive mechanism
39
2.1 Clutch drive mechanism - assembly overview
39
2.2 Clutch slave cylinder - remove and install
40
2.3 Clutch drive mechanism - bleed
41
3 Clutch
43
3.1 Clutch - assembly overview
43
3.2 Clutch - repair
45
Controls, housing
47
1 Shift mechanism
47
1.1 Shift mechanism - installation position
47
1.2 Selector mechanism - component overview
49
1.3 Drive cables
51
1.4 Handle and boot on the gear lever - assembly overview
59
1.5 Handle and boot on the gear lever - remove and install
60
1.6 Handle and boot on the gear lever - disassemble and assemble
61
1.7 Gear shift lever and shifting mechanism - remove and install
62
1.8 Gearshift lever and mechanism - repair
66
1.9 Lever and Gear shifting mechanism - adjusting
68
1.10 Selector and lever - functional check
70
2 Transmission - remove and install
72
2.2 Gearbox for vehicles with engines (CSEA) - remove and install
90
2.3 Gearbox - transport
102
3 Gearbox oil level
104
3.1 Oil level - check
104
3.2 Oil level - replenish
105
4 Transmission - repair
107
4.1 Gearbox - overview
107
4.2 gearbox - assembly overview
108
4.3 Gearbox housing cover and 5th gear
108
4.4 Clutch housing
110
4.5 Input shaft, planet pinion, differential, selection mechanism and selector forks
111
5 Gearbox and clutch housings
121
5.1 Transmission and clutch housings - repair
121
6 Gear selection mechanism - adjust
127
6.1 Gear selection mechanism - disassemble and assemble
127
7 Selector forks
131
7.1 Selector forks - disassemble and assemble
131
Gears, shafts
136
1 Input shaft
136
1.1 Primary shaft - general overview of assembly
136
1.2 Input shaft - disassemble and assemble
139
2 Planet pinion
148
2.1 Pinion shaft - general overview of assembly
148
2.2 Planet pinion - disassemble and assemble
151
Final drive - differential
157
1 Drive flange
157
1.1 Left drive flange retainer (left side) - replace
157
1.2 Drive flange retainer (right side) - replace
160
2 Differential
164
2.1 Differential - general overview of assembly
164
2.2 Differential - disassemble and assemble
167
2.3 Differential - adjust
173

Manufacturer's designation	5-speed manual gearbox (02T and 0AP)
Manufacturer	Volkswagen
Suitable for	FOX (2004 - 2010) / Suran/Spacefox/SportV (2006 - 2007) / FOX (2010) / FOX (2014)
Suitable car types	5Z1, 5Z3, 5Z7, 5Z4
Transmission designations	02T, 0AP
Transmission types	GEG, GKZ, GRT, GSK, FNT, FLU, GSE, GEQ, GRY, HCS, EYX, HDT, GSJ, GSH, GSF, GSD, GSB, GSA, GRZ, GRX, GRU, GRS, GRQ, GRP, GLW, GKW, GKV, GKU, GKT, GKS, GKR, GKP, GKN, GKL, GKJ, GEW, GEV, GEU, GET, GES, GER, GEP, GEM, GEL, GEJ, GEF, GDR, GDQ, FSP, FRA, FQE, FQD, FMX, FHE, FDV, FCT, GDP, GDN, GDM, GDL, GDJ, GDH, GDG, GCD, GBZ, FYK, FYH, FXP, FVU, FVT, FVS, FCV, FDM, FDN, FCU, GXS, HSG, FDL, HDK, JFY, JFZ, JGC, JGF, JGJ, JGQ, JGX, JHH, JHL, JHN, JHQ, JUS, EYW, EYY, EZJ, FCX, FNJ, FPU, FVV, GEY, GKX, GSC, HZK, JGN, JGP, JGR, JGS, JHM, JHS, JQM, HZL, JHP, JHG, EJY, FDX, FQT, GAR, GEH, GEK, GEN, GKK, GKM, GKQ, GNB, GRR, GRV, GRW, JGZ, JHJ, HGF, ELR, FXB, JHK, JJZ, KRJ, LGQ, JGU, LNJ, LNR, LUC, LUE, LUP, LUQ, LUS, LUX, LUY, LVA, LVC, LVE, LVG, MAB, MAH, MFX, MGZ, MKN, JGW, HXL, HZM, JFM, JGT, JJL, JFN, GQS, HFG, GZK, HFL, HUY, HZE, JGH, JGK, JGL
Category	Reparaturanleitung

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