5-speed automatic gearbox 01V

Chapter overview

• Technical data
  1
• 1 Gearbox identification
  1
• 1.1 Gearbox identification
  1
• 2 Notes on 5-speed automatic gearbox 01V
  2
• 2.1 Notes on 5-speed automatic gearbox 01V
  2
• 3 Identification codes, engine allocation, ratios, equipment
  3
• 4 Capacities
  7
• 4.1 Capacities
  7
• 5 General repair notes
  8
• 5.1 General repair notes
  8
• 5.2 “Vorsprung durch Technik”
  11
• Torque converter
  12
• 1 Torque converter
  12
• 1.1 Identification of torque converter
  13
• 1.2 Checking torque converter
  13
• 1.3 Draining torque converter
  13
• 1.4 Removing and installing torque converter oil seal
  14
• 1.5 Installing torque converter
  15
• Controls, housing
  17
• 1 Electrical and electronic components and their locations
  17
• 2 Repairing selector mechanism
  25
• 2.1 Checking selector mechanism
  25
• 2.2 Checking and adjusting selector lever cable
  26
• 2.3 Checking operation of the ignition key withdrawal lock
  28
• 2.4 Removing and installing selector lever handle
  29
• 2.5 Removing and installing selector mechanism
  31
• 2.6 Dismantling and assembling selector mechanism (assembly overview)
  33
• 2.7 Dismantling and assembling selector mechanism (assembly sequence)
  38
• 2.8 Removing and installing selector lever lock solenoid N110
  44
• 2.9 Removing and installing selector lever cable
  45
• 2.10 Removing and installing locking cable
  48
• 2.11 Adjusting locking cable
  52
• 3 Dismantling and assembling the selector mechanism cover
  53
• 3.1 Selector mechanism cover - Assembly overview
  53
• 3.2 Removing and installing the selector mechanism cover
  53
• 3.3 Dismantling and assembling selector mechanism cover
  55
• 4 Removing and installing gearbox
  57
• 4.3 Removing and installing gearbox for vehicles with 5-cylinder engines
  82
• 4.4 Installing and removing the gearbox for vehicles with V6 TDI engines
  95
• 4.5 Removing and installing the gearbox for vehicles with V6 petrol engines
  111
• 4.6 Transporting automatic gearbox
  126
• 4.7 Securing gearbox to assembly stand
  127
• 4.8 Installing and removing the gearbox mountings and gearbox support on the left and right
  129
• 5 Checking ATF level and topping up
  135
• 5.1 Checking ATF level
  135
• 5.2 Topping up ATF
  138
• 5.3 Replacing ATF
  139
• 6 Overview - power transmission, front-wheel drive
  141
• 6.1 Position of the selector elements with hydraulic control E17
  141
• 6.2 Position of the selector elements with hydraulic control E18/2
  142
• 7 Dismantling and assembling gearbox
  143
• 7.1 Removing and installing ATF lines in vehicles with 4-cylinder engines
  143
• 7.2 Removing and installing ATF lines in vehicles with 5-cylinder 110 kW engine
  144
• 7.3 Removing and installing ATF lines in vehicles with 5-cylinder 125 kW engine
  145
• 7.4 Removing and installing ATF lines in vehicles with V6 TDI engines
  146
• 7.5 Removing and installing ATF lines in vehicles with V6 petrol engines
  147
• 7.6 Cleaning ATF lines and ATF cooler
  148
• Gears, control
  149
• 1 Removing and installing oil pan
  149
• 1.1 Removing and installing oil pan
  149
• 2 Removing and installing ATF strainer
  151
• 2.1 Removing and installing ATF strainer
  151
• 3 Removing and installing valve body
  152
• 3.1 Assembly overview of valve body for gearbox with hydraulic control E17
  152
• 3.2 Assembly sequence of valve body for gearbox with hydraulic control E17
  154
• 3.3 Assembly overview of valve body for gearbox with hydraulic control E18/2
  159
• 3.4 Assembly sequence of valve body for gearbox with hydraulic control E18/2
  161
• 3.5 Removing and installing internal oil pipe
  166
• 3.7 Replacing gearbox input speed sender G182
  168
• 3.8 Removing and installing wiring harness in gearbox
  170
• 3.9 Replacing gearbox oil temperature sender (ATF) G93
  172
• 4 Replacing sealing ring for selector shaft
  173
• 4.1 Renewing oil seal for selector shaft
  173
• 5 Replacing multi-function switch F125
  175
• 5.1 Replacing multi-function switch F125
  175
• 6 Replacing speedometer sender G22 or vehicle speed sender G68
  177
• 6.1 Replacing sender
  177
• Final drive - differential
  178
• 1 Checking oil in front final drive
  178
• 1.1 Checking oil in front final drive
  178
• 2 Repairing front final drive
  180
• 2.1 Replacing sealing ring for right flange shaft
  181
• 2.2 Replacing sealing ring for left flange shaft
  184
• 2.3 Replacing front final drive/gearbox housing sealing ring
  190
• 2.4 Replacing O-ring on cover for front final drive
  195
• 2.5 Renewing O-ring on cover for front final drive
  197
• 2.6 Replacing the front final drive seal
  200
• 3 Definitions:
  202