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  • Examplepage for repair manual 5-cylinder injection engine, mechanics
  • Examplepage for repair manual 2 5-cylinder injection engine, mechanics
  • Examplepage for repair manual 3 5-cylinder injection engine, mechanics

5-cylinder injection engine, mechanics

For Passat / Passat Variant

Original Volkswagen repair manual


12,04 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

3.903 KB

137 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine and Secondary air system. Show more
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Repair manual Passat / Passat Variant 5-cylinder injection engine, mechanics PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Engine number
    1
  • 1.2 Engine data
    1
  • Removing and installing engine
    3
  • 1 Removing and installing engine
    3
  • 1.1 Notes on removing
    3
  • 1.2 Notes on installing
    8
  • 1.3 Assembly mountings
    10
  • 1.4 Additional information and assembly work for vehicles with air conditioner
    10
  • Crankshaft group
    12
  • 1 Dismantling and assembling engine
    12
  • 1.1 Part I
    13
  • 1.2 Checking valve timing
    15
  • 1.3 Adjusting valve timing (installing timing chains)
    16
  • 1.4 Part II
    22
  • 1.5 Part III
    24
  • 1.6 Removing and installing poly V-belt
    26
  • 2 Removing and installing sealing flange and dual mass flywheel/drive plate
    28
  • 2.1 Renewing crankshaft oil seal, vibration damper end
    29
  • 2.2 Removing and installing drive plate
    31
  • 2.3 Removing and installing seal, flywheel end
    32
  • 3 Removing and installing crankshaft
    35
  • 4 Dismantling and assembling pistons and conrods
    37
  • 4.1 Piston and cylinder dimensions
    41
  • Cylinder head, valve gear
    42
  • 1 Removing and installing cylinder head
    42
  • 1.1 Removing and installing cylinder head cover
    44
  • 1.2 Removing and installing cylinder head
    46
  • 1.3 Checking compression
    50
  • 2 Repairing valve gear
    53
  • 2.1 Reworking valve seats
    56
  • 2.2 Removing and installing camshafts
    57
  • 2.3 Checking hydraulic bucket tappets
    59
  • 2.4 Checking valve guides
    60
  • 2.5 Renewing valve guides
    61
  • 2.6 Renewing valve stem seals
    62
  • Lubrication
    65
  • 1 Removing and installing parts of lubrication system
    65
  • 1.1 Engine oil
    67
  • 1.2 Dismantling and assembling oil filter housing/assembly mountings
    67
  • 1.3 Dismantling and assembling oil pump
    69
  • 1.4 Removing and installing oil pan
    70
  • 1.5 Checking oil pressure and oil pressure switch
    73
  • Cooling
    74
  • 1 Removing and installing parts of cooling system
    74
  • 1.1 Parts of cooling system - body side
    74
  • 1.2 Parts of cooling system - engine side
    76
  • 1.3 Removing and installing compact bracket
    78
  • 1.4 Coolant hose schematic diagram
    79
  • 1.5 Dismantling and assembling thermostat housing
    80
  • 1.6 Draining and filling coolant
    82
  • 1.7 Removing and installing radiator
    86
  • 1.8 Removing and installing viscous fan coupling
    87
  • 1.9 Removing and installing viscous fan bearing bush
    89
  • 1.10 Checking continued coolant circulation pump V51
    92
  • 1.11 Checking radiator fan V7
    93
  • Fuel supply system
    94
  • 1 Removing and installing parts of fuel supply system
    94
  • 1.2 Removing and installing suction-jet pumps
    97
  • 1.4 Safety precautions when working on fuel supply system
    103
  • 1.5 Rules for cleanliness
    103
  • 1.6 Crash fuel shut-off
    103
  • 1.7 Removing and installing fuel delivery unit, vehicles with four-wheel drive
    104
  • 1.8 Removing and installing fuel delivery unit, vehicles with front-wheel drive
    106
  • 1.9 Removing and installing fuel tank
    108
  • 1.10 Checking fuel pump
    110
  • 1.11 Repairing accelerator mechanism
    116
  • 1.12 Adjusting accelerator cable
    118
  • 1.13 Repairing parts of activated charcoal filter system
    119
  • 1.14 Checking fuel tank breather
    120
  • Exhaust system
    123
  • 1 Removing and installing parts of exhaust system
    123
  • 1.3 Silencers with mountings, vehicles with four-wheel drive
    125
  • 1.4 Silencers with mountings, vehicles with front-wheel drive
    127
  • 2 Secondary air system
    129
  • 2.1 Function
    129
  • 2.2 Removing and installing components of secondary air system
    129
  • 2.3 Checking combination valve
    131
  • 2.4 Removing and installing combination valve
    133
Manufacturer's designation 5-cylinder injection engine, mechanics
Manufacturer Volkswagen
Suitable for Passat / Passat Variant (1997 - 2005)
Suitable car types 3B
Engine code AGZ
Category Reparaturanleitung

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