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  • Examplepage for repair manual 4-cyl. injection engine (1.6 ltr. with roller rocker finger)
  • Examplepage for repair manual 2 4-cyl. injection engine (1.6 ltr. with roller rocker finger)
  • Examplepage for repair manual 3 4-cyl. injection engine (1.6 ltr. with roller rocker finger)
  • Examplepage for repair manual 4-cyl. injection engine (1.6 ltr. with roller rocker finger)
  • Examplepage for repair manual 2 4-cyl. injection engine (1.6 ltr. with roller rocker finger)
  • Examplepage for repair manual 3 4-cyl. injection engine (1.6 ltr. with roller rocker finger)

4-cyl. injection engine (1.6 ltr. with roller rocker finger)

For Passat / Passat Variant

Original Volkswagen repair manual


11,61 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

2.571 KB

131 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Checking components and Engine control unit. Show more
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Repair manual Passat / Passat Variant 4-cyl. injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Technical data
    1
  • 1.2 Engine number
    1
  • 1.3 Engine data
    1
  • Removing and installing engine
    3
  • 1 Removing and installing engine
    3
  • 1.1 Removing and installing engine
    3
  • 1.2 Notes on removing
    5
  • 1.3 Notes on installing
    8
  • 1.4 Tightening torques
    9
  • 1.5 Front engine mounting
    10
  • 1.6 Additional information and removal instructions for vehicles with air conditioner
    10
  • 2 Removing and installing parts of the lubrication system
    11
  • 2.1 Removing and installing parts of the lubrication system
    11
  • 2.2 Removing and installing sump
    20
  • 2.3 Checking oil pressure and oil pressure switch
    26
  • 3 Servicing ignition system
    27
  • 3.1 Servicing ignition system
    27
  • 3.2 General notes on ignition system
    27
  • 3.3 Removing and installing parts of the ignition system
    28
  • 3.4 Safety precautions
    31
  • 3.5 Test data, spark plugs
    32
  • 4 Removing and installing cylinder head
    33
  • 4.1 Removing and installing cylinder head
    33
  • 4.2 Removing and installing cylinder head
    40
  • 4.3 Removing and installing toothed belt
    44
  • 4.4 Checking semi-automatic toothed belt tensioning roller
    47
  • 4.5 Checking compression pressure
    48
  • Crankshaft group
    50
  • 1 Dismantling and assembling engine
    50
  • 1.1 Dismantling and assembling engine
    50
  • 1.2 Removing and installing ribbed belt for air conditioner compressor
    57
  • 1.3 Removing and installing ribbed belt
    58
  • 2 Removing and installing sealing flanges and flywheel
    59
  • 2.1 Removing and installing sealing flanges and flywheel
    59
  • 2.2 Renewing crankshaft oil seal -belt pulley end
    62
  • 2.3 Removing and installing front sealing flange
    65
  • 3 Removing and installing crankshaft
    68
  • 3.1 Removing and installing crankshaft
    68
  • 3.2 Colour markings
    72
  • 3.3 Pulling needle bearing out of crankshaft and driving in
    73
  • 3.4 Crankshaft dimensions
    75
  • 4 Dismantling and assembling pistons and conrods
    76
  • 4.1 Dismantling and assembling pistons and conrods
    76
  • 4.2 Piston and cylinder dimensions
    81
  • Cylinder head, Valve gear
    82
  • 1 Servicing valve gear
    82
  • 1.1 Servicing valve gear
    82
  • 1.2 Reworking valve seats
    87
  • 1.3 Replacing camshaft oil seal
    89
  • 1.4 Removing and installing camshaft
    92
  • 1.5 Checking valve guides
    96
  • 1.6 Renewing valve stem seals
    97
  • Mixture preparation, Injection
    100
  • 1 Servicing injection system
    100
  • 1.1 Servicing injection system
    100
  • 1.2 Fitting locations overview
    100
  • 1.3 General notes on injection
    107
  • 1.4 Dismantling and assembling intake manifold
    108
  • 1.5 Dismantling and assembling air cleaner
    112
  • 1.6 Dismantling and assembling intake hose
    114
  • 1.7 Dismantling and assembling fuel rail with injectors
    116
  • 1.8 Safety precautions
    117
  • 1.9 Rules for cleanliness
    118
  • 1.10 Technical data
    118
  • 2 Checking components
    119
  • 2.1 Checking components
    119
  • 2.2 Checking spray pattern and checking for leaks
    119
  • 2.3 Checking fuel pressure regulator and holding pressure
    121
  • 2.4 Checking intake manifold change-over
    123
  • 3 Engine control unit
    124
  • 3.1 Engine control unit
    124
  • 3.2 Replacing engine control unit
    124
  • 3.3 Adapting functions and components
    125
  • 3.4 Interrogating and erasing engine control unit fault memory
    126
Manufacturer's designation 4-cyl. injection engine (1.6 ltr. with roller rocker finger)
Manufacturer Volkswagen
Suitable for Passat / Passat Variant (1997 - 2005)
Suitable car types 3B
Engine code ALZ
Category Reparaturanleitung

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