4-cyl. injection engine (1.6 ltr. with roller rocker finger)

Chapter overview

• Technical data
  1
• 1 Technical data
  1
• 1.1 Technical data
  1
• 1.2 Engine number
  1
• 1.3 Engine data
  1
• Removing and installing engine
  3
• 1 Removing and installing engine
  3
• 1.1 Removing and installing engine
  3
• 1.2 Notes on removing
  5
• 1.3 Notes on installing
  8
• 1.4 Tightening torques
  9
• 1.5 Front engine mounting
  10
• 1.6 Additional information and removal instructions for vehicles with air conditioner
  10
• 2 Removing and installing parts of the lubrication system
  11
• 2.1 Removing and installing parts of the lubrication system
  11
• 2.2 Removing and installing sump
  20
• 2.3 Checking oil pressure and oil pressure switch
  26
• 3 Servicing ignition system
  27
• 3.1 Servicing ignition system
  27
• 3.2 General notes on ignition system
  27
• 3.3 Removing and installing parts of the ignition system
  28
• 3.4 Safety precautions
  31
• 3.5 Test data, spark plugs
  32
• 4 Removing and installing cylinder head
  33
• 4.1 Removing and installing cylinder head
  33
• 4.2 Removing and installing cylinder head
  40
• 4.3 Removing and installing toothed belt
  44
• 4.4 Checking semi-automatic toothed belt tensioning roller
  47
• 4.5 Checking compression pressure
  48
• Crankshaft group
  50
• 1 Dismantling and assembling engine
  50
• 1.1 Dismantling and assembling engine
  50
• 1.2 Removing and installing ribbed belt for air conditioner compressor
  57
• 1.3 Removing and installing ribbed belt
  58
• 2 Removing and installing sealing flanges and flywheel
  59
• 2.1 Removing and installing sealing flanges and flywheel
  59
• 2.2 Renewing crankshaft oil seal -belt pulley end
  62
• 2.3 Removing and installing front sealing flange
  65
• 3 Removing and installing crankshaft
  68
• 3.1 Removing and installing crankshaft
  68
• 3.2 Colour markings
  72
• 3.3 Pulling needle bearing out of crankshaft and driving in
  73
• 3.4 Crankshaft dimensions
  75
• 4 Dismantling and assembling pistons and conrods
  76
• 4.1 Dismantling and assembling pistons and conrods
  76
• 4.2 Piston and cylinder dimensions
  81
• Cylinder head, Valve gear
  82
• 1 Servicing valve gear
  82
• 1.1 Servicing valve gear
  82
• 1.2 Reworking valve seats
  87
• 1.3 Replacing camshaft oil seal
  89
• 1.4 Removing and installing camshaft
  92
• 1.5 Checking valve guides
  96
• 1.6 Renewing valve stem seals
  97
• Mixture preparation, Injection
  100
• 1 Servicing injection system
  100
• 1.1 Servicing injection system
  100
• 1.2 Fitting locations overview
  100
• 1.3 General notes on injection
  107
• 1.4 Dismantling and assembling intake manifold
  108
• 1.5 Dismantling and assembling air cleaner
  112
• 1.6 Dismantling and assembling intake hose
  114
• 1.7 Dismantling and assembling fuel rail with injectors
  116
• 1.8 Safety precautions
  117
• 1.9 Rules for cleanliness
  118
• 1.10 Technical data
  118
• 2 Checking components
  119
• 2.1 Checking components
  119
• 2.2 Checking spray pattern and checking for leaks
  119
• 2.3 Checking fuel pressure regulator and holding pressure
  121
• 2.4 Checking intake manifold change-over
  123
• 3 Engine control unit
  124
• 3.1 Engine control unit
  124
• 3.2 Replacing engine control unit
  124
• 3.3 Adapting functions and components
  125
• 3.4 Interrogating and erasing engine control unit fault memory
  126