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  • Examplepage for repair manual 3 6-speed manual gearbox 0A2
  • Examplepage for repair manual 6-speed manual gearbox 0A2
  • Examplepage for repair manual 2 6-speed manual gearbox 0A2
  • Examplepage for repair manual 3 6-speed manual gearbox 0A2

6-speed manual gearbox 0A2

For Passat / Passat Variant

Original Volkswagen repair manual


16,48 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

4.597 KB

198 Sites

Detailed technical data

Immediately readable

This repair manual contains: Functional check of clutch master and slave cylinders, Repairing clutch control mechanism (master cylinder secured to clutch pedal with a pin), Clutch pedal switch, Repairing clutch, Removing and installing gearbox, Input shaft and Adjusting pinion shaft and crown wheel. Show more
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Repair manual Passat / Passat Variant 6-speed manual gearbox 0A2 PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Gearbox identification
    1
  • 1.1 Identification code, assembly allocation, ratios, capacities
    1
  • 2 Overview - power transmission
    3
  • 3 Calculating overall gear ratio “i”
    5
  • 4 General repair notes
    6
  • 4.1 Components
    6
  • Clutch
    9
  • 1 Functional check of clutch master and slave cylinders
    9
  • 2 Distinguishing clutch control mechanisms
    11
  • 3 Repairing clutch control mechanism (master cylinder secured to clutch pedal with a pin)
    12
  • 3.1 Overview
    12
  • 3.2 Assembly overview - pedal cluster (LHD vehicles)
    13
  • 3.3 Removing and installing clutch pedal and over-centre spring
    14
  • 3.4 Assembly overview - pedal cluster (RHD vehicles)
    15
  • 3.5 Assembly overview - hydraulic system
    17
  • 3.6 Removing and installing master cylinder
    18
  • 4.1 Overview
    22
  • 4.2 Assembly overview - pedal cluster (LHD vehicles)
    23
  • 4.3 Removing and installing clutch pedal and over-centre spring
    24
  • 4.4 Assembly overview - pedal cluster (RHD vehicles)
    25
  • 4.5 Assembly overview - hydraulic system
    27
  • 4.6 Removing and installing master cylinder
    29
  • 5 Clutch pedal switch
    34
  • 5.2 Checking and adjusting clutch pedal switch F36
    34
  • 6 Bleeding clutch system
    37
  • 7 Repairing clutch release mechanism
    38
  • 7.1 Removing and installing slave cylinder
    41
  • 8 Repairing clutch
    45
  • 8.1 Resetting adjusting ring of self-adjusting pressure plate
    47
  • Controls, housing
    50
  • 1 Repairing selector mechanism
    50
  • 1.1 Installation position of selector mechanism
    50
  • 1.2 Repairing selector lever and selector lever mounting
    52
  • 1.3 Repairing selector rod, connecting rod and push rod
    54
  • 1.4 Removing and installing selector lever with selector lever mounting
    55
  • 1.5 Removing and installing selector mechanism
    56
  • 1.6 Adjusting selector mechanism
    59
  • 2 Removing and installing gearbox
    61
  • 2.1 Removing gearbox
    62
  • 2.2 Transporting gearbox
    66
  • 2.3 Installing gearbox
    66
  • 3 Checking gearbox oil
    74
  • 4 Dismantling and assembling gearbox
    75
  • 4.1 Overview - gearbox construction
    75
  • 4.2 Assembly overview
    76
  • 4.4 Assembly overview - removing and installing 1st, 2nd and reverse gears
    79
  • 4.6 Dismantling and assembling procedure
    85
  • 5 Repairing gearbox cover
    114
  • 6 Repairing gearbox housing
    119
  • 8 Removing and installing selector shaft, seal for selector shaft and reversing light switch F4
    130
  • 8.1 Removing and installing selector shaft with gearbox installed
    130
  • 8.2 Renewing selector shaft oil seal with gearbox installed
    134
  • 8.3 Renewing selector shaft oil seal with gearbox installed
    136
  • 8.4 Removing and installing reversing light switch F4
    138
  • Gears, shafts
    139
  • 1 Input shaft
    139
  • 1.1 Assembly overview - input shaft
    139
  • 1.2 Assembly overview - dismantling and assembling input shaft
    143
  • 2 Pinion shaft
    152
  • 2.1 Assembly overview - pinion shaft
    152
  • 2.2 Dismantling and assembling pinion shaft
    155
  • 2.3 Redetermining shim “S5” for positioning 4th gear wheel
    157
  • 2.4 Redetermining shim “S6” for positioning 2nd gear synchromeshed gear
    158
  • Final drive - differential
    162
  • 1 Renewing flange shaft oil seals with gearbox installed
    162
  • 1.1 Renewing oil seal for left flange shaft
    162
  • 1.2 Renewing seal for right flange shaft
    165
  • 2 Removing and installing differential
    168
  • 3 Dismantling and assembling differential
    172
  • 4 Adjusting pinion shaft and crown wheel
    179
  • 4.1 Adjustment and marking of final drive gear sets
    179
  • 4.2 Adjusting pinion shaft
    182
  • 4.3 Adjusting crown wheel
    188
Manufacturer's designation 6-speed manual gearbox 0A2
Manufacturer Volkswagen
Suitable for Passat / Passat Variant (1997 - 2005)
Suitable car types 3B
Transmission designations 0A2
Transmission types FZJ, HMC, HSL, HSU, HVD, HXR, GHA, HPE, HEN, JMD, 0A2, JMC, JME
Category Reparaturanleitung

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