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Maintenance

For Passat / Passat Variant

Original Volkswagen repair manual


15,82 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

4.083 KB

189 Sites

Detailed technical data

Immediately readable

This repair manual contains: Engine list, Service work, General information, Descriptions of work:, Exhaust emissions test and Glossary. Show more
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Repair manual Passat / Passat Variant Maintenance PDF download has the following content:

Chapter overview

  • 1 Engine list
    1
  • 2 Service work
    8
  • 2.1 Service tables
    8
  • 2.2 Delivery inspection
    11
  • 2.3 Oil change service
    12
  • 2.4 Inspection service every 12 months for vehicles ►1999
    14
  • 2.5 Inspection service every 30,000 km for vehicles ►1999
    16
  • 2.6 Additional work / vehicles ►1999
    18
  • 2.7 Inspection service for vehicles 2000►
    21
  • 2.8 Time or distance dependent additional work, vehicles 2000►
    23
  • 3 General information
    28
  • 3.1 Sticker
    28
  • 3.2 Connecting vehicle diagnostic tester
    29
  • 3.3 Severe operating conditions
    32
  • 3.4 Raising vehicle
    33
  • 3.5 Vehicle identification number
    34
  • 3.6 Vehicle data sticker
    34
  • 3.7 Information on long-life service or time or distance dependent service 2000►
    34
  • 3.8 Countries where diesel has a high sulphur content
    37
  • 3.9 Engine code and engine number
    37
  • 3.10 RME fuel (biodiesel)
    37
  • 3.11 Identification plate
    38
  • 4 Descriptions of work:
    39
  • 4.1 8-way memory seat: initialising (activation)
    41
  • 4.2 Rear final drive: checking oil level
    41
  • 4.3 Additive container: extracting and replenishing new additive
    42
  • 4.4 Diesel particulate filter: reading ash load level
    47
  • 4.5 Swivel joints: inspecting
    48
  • 4.6 Automatic gearbox: checking front wheel drive oil level
    48
  • 4.7 Automatic gearbox: checking ATF level
    48
  • 4.8 Battery: checking battery terminal clamps for secure seating
    48
  • 4.9 Battery: checking using battery tester with printer VAS 5097A
    49
  • 4.10 Changing brake fluid
    49
  • 4.11 Brake fluid level: checking
    54
  • 4.12 Tyres: checking condition, wear pattern, inflation pressure, tread depth
    55
  • 4.13 Brake system: inspecting for leaks and damage
    62
  • 4.14 Front and rear brake pads/linings: checking thickness
    62
  • 4.15 Renewing diesel particulate filter
    65
  • 4.16 Electric windows: initialising (activation)
    65
  • 4.17 Carry out vehicle system test
    66
  • 4.18 Boots: inspecting
    67
  • 4.19 V-belt: renewing (4-cylinder petrol engine)
    67
  • 4.20 Poly V-belt: checking condition
    69
  • 4.21 Fuel filter: renewing (diesel engine)
    70
  • 4.22 Fuel filter: draining water (diesel engine)
    73
  • 4.23 Checking crankcase pressure
    73
  • 4.24 Cooling system: checking frost protection and coolant level
    75
  • 4.25 Air filter: cleaning housing and renewing filter element
    77
  • 4.26 Engine oil level: checking
    79
  • 4.27 Engine oil: draining or extracting and replenishing; renewing oil filter
    79
  • 4.29 Engine cover panel -top-: removing and installing
    86
  • 4.30 Engine cover -bottom- (noise insulation): removing and installing
    90
  • 4.31 Road test: performing (driving behaviour, noises, air conditioner etc.)
    91
  • 4.32 Wheel securing bolts: tightening to specified torque
    91
  • 4.33 Radio/radio-navigation system: activating anti-theft coding
    93
  • 4.34 Tyre repair set
    95
  • 4.35 Dash panel insert: adapting to required language
    95
  • 4.36 Manual gearbox/final drive: checking oil level
    96
  • 4.37 Window wash/wipe system and headlight washer system: checking function
    96
  • 4.39 Headlight adjustment: checking
    103
  • 4.40 Sunroof: checking function, cleaning and greasing guide rails
    112
  • 4.41 Sliding sunroof drains: checking for blockage, cleaning if necessary
    113
  • 4.42 Power assisted steering: checking fluid level
    114
  • 4.43 Service interval display: resetting
    115
  • 4.44 Service interval display: recoding
    125
  • 4.45 Track rod ends: checking clearance, firm seating and boots
    132
  • 4.46 Dust and pollen filter: renewing filter element
    133
  • 4.47 Door arrester: lubricating
    133
  • 4.48 Track control link front axle: checking
    133
  • 4.49 Transport locks: removing blocking pieces from front axle springs (if fitted)
    134
  • 4.50 Clock: setting to correct time
    134
  • 4.52 Front axle (Passat Protect): renewing
    135
  • 4.53 Cleaning plenum chamber
    135
  • 4.54 Camshaft drive toothed belt: renewing (4-cylinder TDI engines)
    136
  • 4.57 Toothed belt for injection pump: renewing (6-cylinder TDI engines)
    137
  • 4.60 Camshaft drive toothed belt: renewing (1.8l 4-cylinder 5-valve petrol engines)
    138
  • 4.63 Toothed belt: checking for wear (diesel engine)
    140
  • 4.64 Camshaft drive toothed belt: checking (4-cylinder petrol engine)
    140
  • 4.65 Spark plugs: renewing
    141
  • 4.66 Rear lid: lubricating left and right multi-joint hinge
    152
  • 4.67 Driver and front passenger airbags: visual check of airbag units
    154
  • 5 Exhaust emissions test
    156
  • 5.1 Exhaust emissions test for petrol engines without OBD
    156
  • 5.2 Exhaust emissions test for petrol engines with OBD
    172
  • 5.3 Procedures for vehicles with diesel engine without OBD
    174
  • 5.4 Procedures for vehicles with diesel engine and OBD
    180
  • 6 Glossary
    184
Manufacturer's designation Maintenance
Manufacturer Volkswagen
Suitable for Passat / Passat Variant (1997 - 2005)
Suitable car types 3B
Category Wartungsanleitung

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