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  • Examplepage for repair manual 5-cyl. injection engine, (4-valve), Mechanics
  • Examplepage for repair manual 2 5-cyl. injection engine, (4-valve), Mechanics
  • Examplepage for repair manual 3 5-cyl. injection engine, (4-valve), Mechanics

5-cyl. injection engine, (4-valve), Mechanics

For Passat / Passat Variant

Original Volkswagen repair manual


21,00 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

5.925 KB

261 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Electronic power control (EPC) and Activated charcoal filter system. Show more
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Repair manual Passat / Passat Variant 5-cyl. injection engine, , Mechanics PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Technical data
    1
  • 1.2 Engine number
    1
  • 1.3 Engine data
    1
  • Removing and installing engine
    3
  • 1 Removing and installing engine
    3
  • 1.1 Removing and installing engine
    3
  • 1.2 Notes on removing
    4
  • 1.3 Notes on installing
    10
  • 1.4 Tightening torques
    12
  • 1.5 Assembly mountings
    12
  • 1.6 Additional information and removal instructions for vehicles with air conditioner
    13
  • Crankshaft group
    14
  • 1 Dismantling and assembling engine
    14
  • 1.1 Dismantling and assembling engine
    14
  • 1.2 Removing and installing ribbed belt
    30
  • 2 Removing and installing sealing flange and dual mass flywheel/drive plate
    32
  • 2.1 Removing and installing sealing flange and dual mass flywheel/drive plate
    32
  • 2.2 Renewing crankshaft oil seal -vibration damper end-
    37
  • 2.3 Removing and installing drive plate
    40
  • 3 Removing and installing crankshaft
    42
  • 3.1 Removing and installing crankshaft
    42
  • 4 Dismantling and assembling pistons and conrods
    47
  • 4.1 Dismantling and assembling pistons and conrods
    47
  • 4.2 Piston and cylinder dimensions
    53
  • Cylinder head, Valve gear
    54
  • 1 Removing and installing cylinder head
    54
  • 1.1 Removing and installing cylinder head
    54
  • 1.2 Removing and installing cover
    62
  • 1.3 Removing and installing cylinder head cover
    66
  • 1.4 Removing and installing cylinder head
    69
  • 1.5 Checking valve timing
    76
  • 1.6 Adjusting valve timing
    78
  • 1.7 Checking compression pressures
    84
  • 2 Servicing valve gear
    87
  • 2.1 Servicing valve gear
    87
  • 2.2 Reworking valve seats
    98
  • 2.3 Removing and installing camshafts
    100
  • 2.4 Checking camshaft adjustment
    107
  • 2.5 Checking valve guides
    112
  • 2.6 Renewing valve stem seals
    113
  • Lubrication
    116
  • 1 Removing and installing parts of the lubrication system
    116
  • 1.1 Removing and installing parts of the lubrication system
    116
  • 1.2 Dismantling and assembling oil filter housing/assembly mounting
    124
  • 1.3 Dismantling and assembling oil pump
    127
  • 1.4 Removing and installing sump
    130
  • 1.5 Checking oil pressure and oil pressure switch
    136
  • Cooling system
    139
  • 1 Removing and installing parts of cooling system
    139
  • 1.1 Removing and installing parts of cooling system
    139
  • 1.2 Parts of cooling system body side
    140
  • 1.3 Parts of cooling system engine side
    146
  • 1.4 Dismantling and assembling compact bracket
    151
  • 1.5 Coolant hose connection diagram
    155
  • 1.6 Dismantling and assembling coolant thermostat housing
    157
  • 1.7 Draining and filling cooling system
    159
  • 1.8 Removing and installing radiator
    164
  • 1.9 Removing and installing viscous fan coupling
    166
  • 1.10 Removing and installing bush for viscous fan coupling
    168
  • 1.11 Checking continued coolant circulation pump
    171
  • Fuel supply system
    174
  • 1 Removing and installing parts of fuel supply system
    174
  • 1.1 Removing and installing parts of fuel supply system
    174
  • 1.4 Safety precautions when working on the fuel supply system
    192
  • 1.5 Rules for cleanliness
    193
  • 1.7 Crash fuel shut-off
    196
  • 1.8 Removing and installing fuel delivery unit: vehicles with front wheel drive
    196
  • 1.9 Removing and installing fuel delivery unit: vehicles with four-wheel drive
    198
  • 1.10 Removing and installing fuel gauge sender: vehicles with front wheel drive
    201
  • 1.11 Removing and installing fuel tank
    201
  • 1.12 Checking fuel pump
    204
  • 2 Electronic power control (EPC)
    213
  • 2.1 Electronic power control (EPC)
    213
  • 2.2 Function of EPC system
    213
  • 2.3 Servicing parts of electronic power control (EPC)
    214
  • 2.4 Checking accelerator pedal position sender
    216
  • 3 Activated charcoal filter system
    219
  • 3.1 Activated charcoal filter system
    219
  • 3.2 Function
    219
  • 3.3 Servicing parts of the activated charcoal filter system
    221
  • 3.4 Checking activated charcoal filter solenoid valve 1
    225
  • 3.5 Checking fuel tank breather
    227
  • Exhaust system
    230
  • 1 Removing and installing parts of exhaust system
    230
  • 1.1 Removing and installing parts of exhaust system
    230
  • 1.2 Exhaust manifold, front exhaust pipe with catalyst and attachments
    231
  • 1.3 Silencer with mountings: vehicles with front wheel drive
    238
  • 1.4 Silencer with mountings: vehicles with four-wheel drive
    240
  • 1.5 Checking catalyst
    242
  • 2 Secondary air system
    245
  • 2.1 Secondary air system
    245
  • 2.2 Function
    245
  • 2.3 Removing and installing parts of the secondary air system
    246
  • 2.4 Checking secondary air system
    251
  • 2.5 Checking secondary air pump motor
    253
  • 2.6 Checking combi-valve
    255
Manufacturer's designation 5-cyl. injection engine, (4-valve), Mechanics
Manufacturer Volkswagen
Suitable for Passat / Passat Variant (1997 - 2005)
Suitable car types 3B
Engine code AZX
Category Reparaturanleitung

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