4-Cyl. injection engine (2 valve), Mechanics

Chapter overview

• Technical data
  1
• 1 Technical data
  1
• 1.1 Technical data
  1
• 1.2 Engine number
  1
• 1.3 Engine data
  1
• Removing and installing engine
  3
• 1 Removing and installing engine
  3
• 1.1 Removing and installing engine
  3
• 1.2 Notes on removing
  3
• 1.3 Notes on installing
  6
• 1.4 Tightening torques
  8
• 1.5 Additional information and removal instructions for vehicles with air conditioner
  8
• Crankshaft group
  9
• 1 Dismantling and assembling engine
  9
• 1.1 Dismantling and assembling engine
  9
• 1.2 Removing and installing ribbed belt for air conditioner compressor
  18
• 1.3 Removing and installing ribbed belt
  18
• 1.4 Removing and installing toothed belt
  19
• 2 Removing and installing sealing flanges and flywheel/drive plate
  23
• 2.1 Removing and installing sealing flanges and flywheel/drive plate
  23
• 2.2 Renewing crankshaft oil seal -pulley side-
  27
• 2.3 Removing and installing drive plate
  29
• 3 Removing and installing crankshaft
  32
• 3.1 Removing and installing crankshaft
  32
• 3.2 Pulling needle bearing out of crankshaft and driving in
  34
• 3.3 Crankshaft dimensions
  36
• 4 Dismantling and assembling pistons and conrods
  37
• 4.1 Dismantling and assembling pistons and conrods
  37
• 4.2 Piston and cylinder dimensions
  43
• Cylinder head, Valve gear
  44
• 1 Removing and installing cylinder head
  44
• 1.1 Removing and installing cylinder head
  44
• 1.2 Removing and installing cylinder head
  47
• 1.3 Checking compressions
  49
• 2 Servicing valve gear
  49
• 2.1 Servicing valve gear
  49
• 2.2 Reworking valve seats
  55
• 2.3 Removing and installing camshaft oil seal
  57
• 2.4 Removing and installing camshaft
  59
• 2.5 Checking hydraulic bucket tappets
  61
• 2.6 Checking valve guides
  62
• 2.7 Renewing valve guides
  62
• 2.8 Renewing valve stem seals
  63
• Lubrication
  65
• 1 Removing and installing parts of the lubrication system
  65
• 1.1 Removing and installing parts of the lubrication system
  65
• 1.2 Removing and installing sump
  71
• 1.3 Checking oil pressure and oil pressure switch
  75
• Cooling system
  77
• 1 Removing and installing parts of cooling system
  77
• 1.1 Removing and installing parts of cooling system
  77
• 1.2 Parts of cooling system body side
  78
• 1.3 Parts of cooling system engine side
  82
• 1.4 Removing and installing coolant pump and compact bracket
  87
• 1.5 Dismantling and assembling coolant pump
  91
• 1.6 Coolant hose connection diagram
  93
• 1.7 Draining and filling cooling system
  95
• 1.8 Removing and installing radiator
  98
• 1.9 Removing and installing viscous fan coupling
  99
• 1.10 Removing and installing viscous fan coupling bush
  100
• 1.11 Removing and installing coolant pump V-belt
  101
• Fuel supply system
  103
• 1 Removing and installing parts of fuel supply system
  103
• 1.1 Removing and installing parts of fuel supply system
  103
• 1.2 Removing and installing fuel tank with its attachments and fuel filter
  104
• 1.3 Safety precautions when working on the fuel supply system
  111
• 1.4 Rules for cleanliness
  112
• 1.5 Removing and installing fuel delivery unit
  112
• 1.6 Removing and installing fuel tank
  115
• 1.7 Checking fuel pump
  116
• 1.8 Servicing accelerator mechanism
  123
• 1.9 Adjusting throttle cable
  126
• 1.10 Servicing parts of the activated charcoal filter system
  128
• 1.11 Checking fuel tank breather
  130
• Exhaust system
  133
• 1 Removing and installing parts of exhaust system
  133
• 1.1 Removing and installing parts of exhaust system
  133
• 1.2 Exhaust manifold, front exhaust pipe and catalyst with attachments
  133
• 1.3 Silencer with mountings
  136