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  • Examplepage for repair manual 4-Cyl. injection engine (2 valve), Mechanics
  • Examplepage for repair manual 2 4-Cyl. injection engine (2 valve), Mechanics
  • Examplepage for repair manual 3 4-Cyl. injection engine (2 valve), Mechanics
  • Examplepage for repair manual 4-Cyl. injection engine (2 valve), Mechanics
  • Examplepage for repair manual 2 4-Cyl. injection engine (2 valve), Mechanics
  • Examplepage for repair manual 3 4-Cyl. injection engine (2 valve), Mechanics

4-Cyl. injection engine (2 valve), Mechanics

For Passat / Passat Variant

Original Volkswagen repair manual


12,40 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

2.653 KB

142 Sites

Detailed technical data

Immediately readable

This repair manual contains: and Removing and installing engine. Show more
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Repair manual Passat / Passat Variant 4-Cyl. injection engine , Mechanics PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Technical data
    1
  • 1.2 Engine number
    1
  • 1.3 Engine data
    1
  • Removing and installing engine
    3
  • 1 Removing and installing engine
    3
  • 1.1 Removing and installing engine
    3
  • 1.2 Notes on removing
    3
  • 1.3 Notes on installing
    6
  • 1.4 Tightening torques
    8
  • 1.5 Additional information and removal instructions for vehicles with air conditioner
    8
  • Crankshaft group
    9
  • 1 Dismantling and assembling engine
    9
  • 1.1 Dismantling and assembling engine
    9
  • 1.2 Removing and installing ribbed belt for air conditioner compressor
    18
  • 1.3 Removing and installing ribbed belt
    18
  • 1.4 Removing and installing toothed belt
    19
  • 2 Removing and installing sealing flanges and flywheel/drive plate
    23
  • 2.1 Removing and installing sealing flanges and flywheel/drive plate
    23
  • 2.2 Renewing crankshaft oil seal -pulley side-
    27
  • 2.3 Removing and installing drive plate
    29
  • 3 Removing and installing crankshaft
    32
  • 3.1 Removing and installing crankshaft
    32
  • 3.2 Pulling needle bearing out of crankshaft and driving in
    34
  • 3.3 Crankshaft dimensions
    36
  • 4 Dismantling and assembling pistons and conrods
    37
  • 4.1 Dismantling and assembling pistons and conrods
    37
  • 4.2 Piston and cylinder dimensions
    43
  • Cylinder head, Valve gear
    44
  • 1 Removing and installing cylinder head
    44
  • 1.1 Removing and installing cylinder head
    44
  • 1.2 Removing and installing cylinder head
    47
  • 1.3 Checking compressions
    49
  • 2 Servicing valve gear
    49
  • 2.1 Servicing valve gear
    49
  • 2.2 Reworking valve seats
    55
  • 2.3 Removing and installing camshaft oil seal
    57
  • 2.4 Removing and installing camshaft
    59
  • 2.5 Checking hydraulic bucket tappets
    61
  • 2.6 Checking valve guides
    62
  • 2.7 Renewing valve guides
    62
  • 2.8 Renewing valve stem seals
    63
  • Lubrication
    65
  • 1 Removing and installing parts of the lubrication system
    65
  • 1.1 Removing and installing parts of the lubrication system
    65
  • 1.2 Removing and installing sump
    71
  • 1.3 Checking oil pressure and oil pressure switch
    75
  • Cooling system
    77
  • 1 Removing and installing parts of cooling system
    77
  • 1.1 Removing and installing parts of cooling system
    77
  • 1.2 Parts of cooling system body side
    78
  • 1.3 Parts of cooling system engine side
    82
  • 1.4 Removing and installing coolant pump and compact bracket
    87
  • 1.5 Dismantling and assembling coolant pump
    91
  • 1.6 Coolant hose connection diagram
    93
  • 1.7 Draining and filling cooling system
    95
  • 1.8 Removing and installing radiator
    98
  • 1.9 Removing and installing viscous fan coupling
    99
  • 1.10 Removing and installing viscous fan coupling bush
    100
  • 1.11 Removing and installing coolant pump V-belt
    101
  • Fuel supply system
    103
  • 1 Removing and installing parts of fuel supply system
    103
  • 1.1 Removing and installing parts of fuel supply system
    103
  • 1.2 Removing and installing fuel tank with its attachments and fuel filter
    104
  • 1.3 Safety precautions when working on the fuel supply system
    111
  • 1.4 Rules for cleanliness
    112
  • 1.5 Removing and installing fuel delivery unit
    112
  • 1.6 Removing and installing fuel tank
    115
  • 1.7 Checking fuel pump
    116
  • 1.8 Servicing accelerator mechanism
    123
  • 1.9 Adjusting throttle cable
    126
  • 1.10 Servicing parts of the activated charcoal filter system
    128
  • 1.11 Checking fuel tank breather
    130
  • Exhaust system
    133
  • 1 Removing and installing parts of exhaust system
    133
  • 1.1 Removing and installing parts of exhaust system
    133
  • 1.2 Exhaust manifold, front exhaust pipe and catalyst with attachments
    133
  • 1.3 Silencer with mountings
    136
Manufacturer's designation 4-Cyl. injection engine (2 valve), Mechanics
Manufacturer Volkswagen
Suitable for Passat / Passat Variant (1997 - 2005)
Suitable car types 3B
Engine code ADP
Category Reparaturanleitung

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