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  • Examplepage for repair manual 5 and 6-speed manual gearbox 01E, 0A1
  • Examplepage for repair manual 2 5 and 6-speed manual gearbox 01E, 0A1
  • Examplepage for repair manual 3 5 and 6-speed manual gearbox 01E, 0A1
  • Examplepage for repair manual 5 and 6-speed manual gearbox 01E, 0A1
  • Examplepage for repair manual 2 5 and 6-speed manual gearbox 01E, 0A1
  • Examplepage for repair manual 3 5 and 6-speed manual gearbox 01E, 0A1

5 and 6-speed manual gearbox 01E, 0A1

For Passat / Passat Variant

Original Volkswagen repair manual


14,80 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

8.457 KB

175 Sites

Detailed technical data

Immediately readable

This repair manual contains: Functional check of clutch master and slave cylinders, Repairing clutch control mechanism (master cylinder secured to clutch pedal with a pin), Clutch pedal switch, Repairing clutch, Removing and installing gearbox, Renewing oil seals for flange shafts, Differential and Adjusting drive pinion and crown wheel. Show more
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Repair manual Passat / Passat Variant 5 and 6-speed manual gearbox 01E, 0A1 PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Gearbox identification
    1
  • 1.1 Location on gearbox
    1
  • 1.2 Identification code, assembly allocation, capacities
    2
  • 2 Overview - power transmission
    5
  • 3 Calculating overall gear ratio „i“
    7
  • 4 General repair notes
    8
  • 4.1 Components
    8
  • Clutch
    11
  • 1 Functional check of clutch master and slave cylinders
    11
  • 2 Distinguishing clutch control mechanisms
    13
  • 3 Repairing clutch control mechanism (master cylinder secured to clutch pedal with a pin)
    14
  • 3.1 Overview
    14
  • 3.2 Assembly overview - pedal cluster (LHD vehicles)
    15
  • 3.3 Removing and installing clutch pedal and over-centre spring
    16
  • 3.4 Assembly overview - pedal cluster (RHD vehicles)
    17
  • 3.5 Assembly overview - hydraulic system
    19
  • 3.6 Removing and installing master cylinder
    20
  • 4.1 Overview
    24
  • 4.2 Assembly overview - pedal cluster (LHD vehicles)
    25
  • 4.3 Removing and installing clutch pedal and over-centre spring
    26
  • 4.4 Assembly overview - pedal cluster (RHD vehicles)
    27
  • 4.5 Assembly overview - hydraulic system
    29
  • 4.6 Removing and installing master cylinder
    31
  • 5 Clutch pedal switch
    36
  • 5.4 Bleeding clutch system
    38
  • 6 Repairing clutch release mechanism
    40
  • 6.1 Removing and installing slave cylinder
    43
  • 7 Repairing clutch
    47
  • Controls, housing
    53
  • 1 Repairing selector mechanism
    53
  • 1.1 Installation position of selector mechanism
    53
  • 1.2 Repairing gear lever and gear lever mounting
    55
  • 1.3 Repairing selector rod, connecting rod and push rod
    57
  • 1.4 Removing and installing gear lever with gear lever mounting
    59
  • 1.5 Removing and installing selector mechanism
    60
  • 1.6 Adjusting selector mechanism
    64
  • 2 Removing and installing gearbox
    68
  • 2.1 Removing gearbox
    68
  • 2.2 Installing gearbox
    72
  • 3 Checking gear oil
    78
  • 4 Dismantling and assembling gearbox
    79
  • 4.1 Removing and installing manual gearbox and end cover
    80
  • 4.2 Removing and installing 5th and 6th gear
    81
  • 4.4 Dismantling and assembling procedure
    84
  • 5 Repairing end cover
    101
  • 6 Repairing bearing plate
    107
  • 6.1 Redetermining shim S4
    111
  • 7 Repairing gearbox housing
    113
  • 7.1 Dismantling and assembling selector shaft complete
    120
  • Gears, shafts
    123
  • 1 Dismantling and assembling input shaft
    123
  • 2 Dismantling and assembling pinion shaft
    129
  • Final drive - differential
    139
  • 1 Renewing oil seals for flange shafts
    139
  • 1.1 Removing and installing flange shaft seals
    139
  • 2 Renewing speedometer sender and drive wheel
    142
  • 2.1 Renewing speedometer sender G22
    142
  • 2.2 Renewing speedometer drive wheel
    143
  • 3 Differential
    145
  • 3.1 Removing and installing differential
    145
  • 3.2 Dismantling and assembling differential
    146
  • 4 Adjusting drive pinion and crown wheel
    155
  • 4.1 General notes
    155
  • 4.2 Adjustment and marking of final drive gear sets
    155
  • 4.3 Position of shims
    156
  • 4.4 Adjustment overview
    156
  • 4.5 Recommended sequence for new adjustment of final drive gear set
    157
  • 4.6 Adjusting drive pinion
    157
  • 4.7 Adjusting crown wheel
    166
Manufacturer's designation 5 and 6-speed manual gearbox 01E, 0A1
Manufacturer Volkswagen
Suitable for Passat / Passat Variant (1997 - 2005)
Suitable car types 3B
Transmission designations 01E
Transmission types HES, FQM, EYZ, FCQ, FCR, FWJ, CYB, DQS, DSE, EKN, ELP, EXC, FRM, FRJ, FRG, FRF, GRD, GMU, GEA, GAZ, ENU, ELQ, DPV, ELN, FPN, FRK, FRL, GBA, GVS, HHQ
Category Reparaturanleitung

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