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  • Examplepage for repair manual 3-cyl. Diesel engine (aluminium cylinder block), Mechanics
  • Examplepage for repair manual 2 3-cyl. Diesel engine (aluminium cylinder block), Mechanics
  • Examplepage for repair manual 3 3-cyl. Diesel engine (aluminium cylinder block), Mechanics

3-cyl. Diesel engine (aluminium cylinder block), Mechanics

For Lupo 3L

Original Volkswagen repair manual


15,68 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

3.858 KB

187 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Charge air system with turbocharger and Checking charge pressure control. Show more
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Repair manual Lupo 3L 3-cyl. Diesel engine , Mechanics PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Technical data
    1
  • 1.2 Engine number
    1
  • 1.3 Engine data
    1
  • Removing and installing engine
    3
  • 1 Removing and installing engine
    3
  • 1.1 Removing and installing engine
    3
  • 1.2 Notes on removing
    4
  • 1.3 Securing engine to assembly stand
    6
  • 1.4 Notes on installing
    7
  • 1.5 Tightening torques
    8
  • 1.6 Assembly mountings
    8
  • Crankshaft group
    10
  • 1 Dismantling and assembling engine
    10
  • 1.1 Dismantling and assembling engine
    10
  • 1.2 Removing and installing ribbed belt
    24
  • 2 Removing and installing counterbalance shaft and retaining frame
    25
  • 2.1 Removing and installing counterbalance shaft and retaining frame
    25
  • 2.2 Removing and installing counterbalance shaft
    29
  • 3 Removing and installing cylinder block, sealing flange and fly wheel
    33
  • 3.1 Removing and installing cylinder block, sealing flange and fly wheel
    33
  • 3.2 Renewing crankshaft oil seal -pulley end
    37
  • 3.3 Removing and installing sealing flange, pulley end
    39
  • 4 Dismantling and assembling pistons and conrods
    42
  • 4.1 Dismantling and assembling pistons and conrods
    42
  • 4.2 Checking piston projection at TDC
    50
  • 4.3 Piston and cylinder dimensions
    51
  • Cylinder head, Valve gear
    52
  • 1 Removing and installing cylinder head
    52
  • 1.1 Removing and installing cylinder head
    52
  • 1.2 Removing, installing and tensioning toothed belt
    60
  • 1.3 Dismantling and assembling intake manifold
    67
  • 1.4 Removing and installing cylinder head
    68
  • 1.5 Checking compression pressures
    72
  • 2 Servicing valve gear
    74
  • 2.1 Servicing valve gear
    74
  • 2.2 Reworking valve seats
    81
  • 2.3 Checking valve guides
    83
  • 2.4 Renewing valve guides
    84
  • 2.5 Renewing valve stem seals
    85
  • 2.6 Removing and installing camshaft
    87
  • 2.7 Removing and installing camshaft oil seal
    91
  • Lubrication
    93
  • 1 Removing and installing parts of the lubrication system
    93
  • 1.1 Removing and installing parts of the lubrication system
    93
  • 1.2 Removing and installing sump
    107
  • 1.3 Checking oil pressure and oil pressure switch
    110
  • Cooling system
    112
  • 1 Removing and installing parts of cooling system
    112
  • 1.1 Removing and installing parts of cooling system
    112
  • 1.2 Parts of cooling system body side
    113
  • 1.3 Parts of cooling system engine side
    116
  • 1.4 Coolant hose connection diagram
    120
  • 1.5 Draining and filling cooling system
    121
  • 1.6 Removing and installing radiator
    124
  • 1.7 Removing and installing coolant pump
    125
  • 1.8 Removing and installing thermostat
    127
  • Fuel supply system
    129
  • 1 Removing and installing parts of fuel supply system
    129
  • 1.1 Removing and installing parts of fuel supply system
    129
  • 1.2 Removing and installing fuel tank with its attachments
    129
  • 1.3 Servicing fuel filter
    134
  • 1.4 Safety precautions when working on the fuel supply system
    137
  • 1.5 Rules for cleanliness
    138
  • 1.6 Removing and installing fuel cooler
    138
  • 1.7 Removing and installing fuel tank
    139
  • 1.8 Servicing accelerator mechanism
    141
  • 1.9 Checking accelerator pedal position sender
    144
  • 1.10 Adjusting pedal position sender
    149
  • 1.11 Checking tandem pump
    149
  • 1.12 Removing and installing tandem pump
    152
  • Charging
    155
  • 1 Charge air system with turbocharger
    155
  • 1.1 Charge air system with turbocharger
    155
  • 1.2 Safety precautions
    155
  • 1.3 Rules for cleanliness
    155
  • 1.4 Removing and installing turbocharger with attachments
    155
  • 1.5 Removing and installing parts of charge air cooling
    160
  • 1.6 Hose connection diagram for charge pressure control
    162
  • 2 Checking charge pressure control
    164
  • 2.1 Checking charge pressure control
    164
  • Exhaust system
    169
  • 1 Removing and installing parts of exhaust system
    169
  • 1.1 Removing and installing parts of exhaust system
    169
  • 2 Exhaust gas recirculation system
    172
  • 2.1 Exhaust gas recirculation system
    172
  • 2.2 Removing and installing parts of exhaust gas recirculation system
    173
  • 2.3 Vacuum hose connection diagram
    177
  • 2.4 Checking exhaust gas recirculation valve (mechanical)
    179
  • 2.5 Checking exhaust gas recirculation
    180
Manufacturer's designation 3-cyl. Diesel engine (aluminium cylinder block), Mechanics
Manufacturer Volkswagen
Suitable for Lupo 3L (1999 - 2006)
Suitable car types 6E
Engine code AYZ
Category Reparaturanleitung

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