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  • Examplepage for repair manual 6-cylinder injection engine (direct injection)
  • Examplepage for repair manual 2 6-cylinder injection engine (direct injection)
  • Examplepage for repair manual 3 6-cylinder injection engine (direct injection)

6-cylinder injection engine (direct injection)

For Touareg

Original Volkswagen repair manual


24,38 €7% VAT incl.

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  • English

Immediately available for download

Language: English

Digital PDF file

9.572 KB

310 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Assembly mountings, Sealing flange and dual-mass flywheel/drive plate, Crankshaft, Pistons and conrods, Cylinder head, Parts of fuel supply system and Activated charcoal filter system (vehicles for USA and Canada from 08.2006). Show more
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Repair manual Touareg 6-cylinder injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Engine number
    1
  • 2 Engine data
    2
  • Removing and installing engine
    3
  • 1 Removing and installing engine
    3
  • 1.1 Removing engine
    4
  • 1.2 Securing engine on engine and gearbox support VAS 6095
    11
  • 1.3 Installing engine
    13
  • 2 Assembly mountings
    16
  • 2.1 Assembly overview - assembly mountings
    16
  • 2.2 Removing and installing engine mountings
    16
  • Crankshaft group
    21
  • 1 Dismantling and assembling engine
    21
  • 1.1 Part I
    22
  • 1.2 Part II
    25
  • 1.3 Removing and installing poly V-belt
    27
  • 2 Sealing flange and dual-mass flywheel/drive plate
    29
  • 2.1 Assembly overview - sealing flanges and dual-mass flywheel/drive plate
    29
  • 2.2 Assembly overview - timing chain covers
    30
  • 2.3 Removing and installing seal, flywheel end
    31
  • 2.4 Removing and installing sealing flange on gearbox side
    32
  • 2.5 Removing and installing flywheel
    35
  • 2.6 Removing and installing drive plate
    36
  • 2.7 Renewing crankshaft sealing flange -vibration damper side-
    37
  • 3 Crankshaft
    40
  • 3.1 Assembly overview - crankshaft
    40
  • 3.2 Fitting sender wheel to crankshaft
    41
  • 3.3 Allocation of main bearing shells
    42
  • 4 Pistons and conrods
    47
  • 4.1 Assembly overview - pistons and conrods
    47
  • 4.2 Checking piston and cylinder
    48
  • 4.3 Piston and cylinder dimensions
    52
  • Cylinder head, valve gear
    53
  • 1 Cylinder head
    53
  • 1.1 Assembly overview - cylinder head
    53
  • 1.2 Removing and installing cylinder head
    56
  • 1.3 Checking valve timing
    63
  • 1.4 Removing and installing camshaft adjuster
    69
  • 1.5 Removing and installing chain drive for oil pump
    82
  • 1.6 Removing and installing camshaft drive timing chain, vehicles with vacuum pump
    91
  • 1.8 Removing and installing cylinder head cover
    99
  • 1.9 Assembly overview - mechanical vacuum pump
    101
  • 1.10 Removing and installing mechanical vacuum pump
    102
  • 1.11 Installing cover oil seals
    104
  • 1.12 Checking compression
    105
  • 2 Valve gear
    108
  • 2.1 Assembly overview - valve gear
    108
  • 2.2 Camshafts, checking axial clearance
    110
  • 2.3 Assembly overview - timing housing
    111
  • 2.4 Removing and installing camshaft control valves
    112
  • 2.5 Removing and installing camshafts
    114
  • 2.6 Camshaft identification
    121
  • 2.7 Renewing valve stem seals
    121
  • 2.8 Valve dimensions
    124
  • 2.9 Checking valve guides
    124
  • 2.10 Reworking valve seats
    125
  • Lubrication
    127
  • 1 Parts of lubrication system
    127
  • 1.1 Engine oil
    127
  • 1.2 Assembly overview - sump, oil pump and oil filter bracket
    128
  • 1.3 Removing and installing oil sump
    130
  • 1.4 Removing and installing oil pump
    135
  • 1.5 Assembly overview - oil filter housing
    138
  • 1.6 Removing and installing left engine support with oil filter housing
    140
  • 1.7 Removing and installing engine oil cooler
    143
  • 1.8 Checking oil pressure and oil pressure switch
    145
  • Cooling
    149
  • 1 Parts of cooling system
    149
  • 1.1 Assembly overview - radiator
    150
  • 1.2 Assembly overview - radiator fan
    152
  • 1.3 Assembly overview - cooling system, engine side, front and rear
    152
  • 1.4 Assembly overview - cooling system, engine side, left
    153
  • 1.5 Assembly overview - coolant pump and thermostat
    154
  • 1.6 Assembly overview - parts of cooling system, body side
    156
  • 1.7 Coolant hose schematic diagram
    157
  • 1.8 Draining and filling coolant
    158
  • 1.9 Removing and installing fan support with fans
    161
  • 1.10 Removing and installing radiator
    161
  • 1.11 Removing and installing, checking thermostat
    163
  • 1.12 Removing and installing coolant pump
    164
  • 1.13 Checking cooling system for leaks
    166
  • Fuel supply system
    169
  • 1 Safety precautions
    169
  • 1.1 Safety precautions when working on fuel supply system
    169
  • 1.2 Releasing pressure in high-pressure area
    170
  • 2 Parts of fuel supply system
    172
  • 2.1 Rules for cleanliness
    173
  • 2.2 Assembly overview - fuel tank with attachments
    174
  • 2.3 Assembly overview - fuel filter
    176
  • 2.4 Renewing fuel filter
    176
  • 2.5 Emptying fuel tank
    178
  • 2.6 Removing and installing fuel gauge sender and suction-jet pumps
    181
  • 2.7 Removing and installing fuel delivery unit and fuel gauge sender
    183
  • 2.8 Removing and installing fuel tank with attached components
    186
  • 2.9 Checking fuel pump (vehicles with one-piece intake manifold)
    190
  • 2.10 Checking fuel pumps (vehicles with two-piece intake manifold)
    199
  • 3 Electronic power control (EPC)
    207
  • 3.1 Function of EPC system
    207
  • 3.2 Assembly overview - accelerator
    207
  • 4 Activated charcoal filter system
    209
  • 4.1 Function
    209
  • 4.2 Assembly overview - activated charcoal filter system (vehicles up to 08.2006)
    210
  • 4.3 Assembly overview - activated charcoal filter system (vehicles from 08.2006)
    211
  • 5.1 Assembly overview - activated charcoal filter system
    213
  • 5.2 Checking fuel system for leaks
    215
  • 6 Activated charcoal filter system (vehicles for USA and Canada from 08.2006)
    222
  • 6.1 Assembly overview - activated charcoal filter system
    223
  • 6.2 Checking fuel system for leaks
    224
  • Mixture preparation - injection
    232
  • 1 Injection system (vehicles with one-piece manifold)
    232
  • 1.1 General notes on the injection system
    233
  • 1.2 Rules for cleanliness
    233
  • 1.3 Technical data
    233
  • 1.4 Assembly overview - intake manifold
    234
  • 1.5 Checking vacuum reservoir in intake manifold for leaks
    235
  • 1.6 Checking vacuum unit for intake manifold flaps
    236
  • 1.7 Assembly overview - fuel rail with high-pressure pump and injectors
    237
  • 1.8 Assembly overview - air filter
    240
  • 1.9 Assembly overview - suction-jet pump
    241
  • 1.10 Removing and installing intake manifold
    242
  • 1.11 Removing and installing high-pressure pump
    248
  • 1.12 Checking fuel pressure sender G247
    250
  • 1.13 Removing and installing injectors
    253
  • 2 Injection system (vehicles with two-piece manifold)
    261
  • 2.1 General notes on the injection system
    262
  • 2.2 Rules for cleanliness
    262
  • 2.3 Technical data
    262
  • 2.4 Assembly overview - intake manifold
    263
  • 2.5 Checking vacuum reservoir in intake manifold for leaks
    264
  • 2.6 Checking vacuum unit for intake manifold flap
    265
  • 2.7 Assembly overview - fuel rail with high-pressure pump and injectors
    266
  • 2.8 Assembly overview - air filter
    269
  • 2.9 Removing and installing intake manifold upper part
    270
  • 2.10 Removing and installing intake manifold lower part with fuel rail
    273
  • 2.11 Removing and installing high-pressure pump
    276
  • 2.12 Checking fuel pressure sender G247
    278
  • 2.13 Removing and installing injectors
    281
  • 3 Engine control unit
    288
  • 3.1 Removing and installing engine control unit
    288
  • 3.2 Removing and installing anti-theft engine control unit
    288
  • Exhaust system
    292
  • 1 Parts of the exhaust system
    292
  • 1.1 Assembly overview - exhaust manifold with starter catalytic converters and attachments
    293
  • 1.2 Silencer with mountings
    295
  • 1.4 Removing and installing catalytic converters
    297
  • Ignition system
    299
  • 1 Ignition system
    299
  • 1.1 General notes on ignition system
    299
  • 1.2 Assembly overview - ignition system
    299
  • 1.3 Safety precautions
    301
  • 1.4 Test data, spark plugs
    302
  • 1.5 Removing and installing ignition coils with output stage
    302
Manufacturer's designation 6-cylinder injection engine (direct injection)
Manufacturer Volkswagen
Suitable for Touareg (2003 - 2007)
Suitable car types 7L
Engine code BHL
Category Reparaturanleitung

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