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  • Examplepage for repair manual Heating, air conditioner
  • Examplepage for repair manual 2 Heating, air conditioner
  • Examplepage for repair manual 3 Heating, air conditioner

Heating, air conditioner

For Touareg

Original Volkswagen repair manual


12,54 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

4.973 KB

144 Sites

Detailed technical data

Immediately readable

This repair manual contains: Dismantling and assembling heater unit, Climatronic air conditioning with automatic regulation and Air conditioner compressor. Show more
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Repair manual Touareg Heating, air conditioner PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety precautions when working on air conditioning systems
    1
  • 1.2 Safety measures when working on vehicles with a start/stop system
    1
  • 1.4 Safety precautions when working on the cooling system
    2
  • 1.5 Safety precautions when handling refrigerants
    2
  • 1.6 Safety precautions when working on vehicles with auxiliary/supplementary heater
    3
  • 1.7 Safety precautions when working on the SCR system
    4
  • 2 General information
    6
  • 2.1 Type plates
    6
  • 2.2 Notes concerning odours in air conditioned vehicles
    6
  • 3 Repair instructions
    8
  • 3.1 Rules for cleanliness
    8
  • 3.2 General information
    8
  • 3.3 General repair instructions
    8
  • 3.4 Contact corrosion
    9
  • 3.5 Nuts and bolts
    9
  • 3.6 Routing and attachment of lines
    9
  • 3.7 Fitting radiators and condensers
    9
  • 3.8 Working on refrigerant circuit
    9
  • 3.9 Refrigerant circuit seals
    11
  • 4 Technical data
    12
  • 4.1 Refrigerant capacity
    12
  • 4.2 Refrigerant oil capacities
    12
  • 4.3 Oil distribution
    13
  • Heating
    14
  • 1 Dismantling and assembling heater unit
    14
  • 1.1 Removing and installing motor for front Bitron blower regulation V305
    15
  • 1.2 Removing and installing sender for front Bitron blower regulation G462
    16
  • 1.3 Removing and installing intake duct
    17
  • 1.4 Removing and installing dust and pollen filter with activated charcoal filter insert
    18
  • 1.5 Function of dust and pollen filter with activated charcoal filter insert
    18
  • 1.6 Removing vents
    20
  • 1.7 Removing and installing fresh air/air recirculation flap control motor V154
    21
  • 1.8 Removing and installing heat exchanger
    21
  • 1.9 Removing and installing auxiliary air heater element Z35
    24
  • 1.10 Removing and installing circulation pump V55 for engine codes AXQ, BHX
    27
  • 1.11 Checking ventilation
    27
  • 1.12 Removing and installing air quality sensor G238
    28
  • 1.13 Principle of operation of air quality sensor G238
    29
  • 1.14 Removing and installing fresh air intake duct temperature sensor G89
    30
  • 1.15 Removing and installing ambient temperature sensor G17
    31
  • Air conditioning system
    32
  • 1 Climatronic air conditioning with automatic regulation
    32
  • 1.1 Procedure when checking and adjusting components
    32
  • 1.5 Function of rear Climatronic operating and display unit E265 , “4-C” only
    39
  • 1.6 Overview - Climatronic components
    40
  • 1.7 Checking condensate drain hose with valve
    41
  • 1.8 Removing and installing high-pressure sender G65
    41
  • 2.1 Manual air conditioning system - passenger compartment
    46
  • 2.2 Removing and installing manual air conditioning system and Climatronic control unit J255
    47
  • 2.4 Removing and installing roof temperature switch G86
    48
  • 2.5 Climatronic - passenger compartment
    49
  • 2.6 Removing and installing right footwell vent temperature sender G262
    50
  • 2.7 Removing and installing left footwell vent temperature sender G261
    50
  • 2.8 Removing and installing front right chest vent temperature sensor G386
    51
  • 2.9 Removing and installing front left chest vent temperature sensor G385
    51
  • 2.11 Renewing control motors on heater and air conditioner unit
    52
  • 2.12 Overview of control motors on heater and air conditioner unit
    52
  • 2.16 Removing and installing left temperature flap control motor V158
    59
  • 2.18 Removing and installing right temperature flap control motor V159
    60
  • 2.23 Removing and installing high-pressure sender G65
    66
  • 2.24 Removing and installing air duct in centre console, Climatronic “2-C”
    68
  • 3.1 Removing rear Climatronic operating and display unit E265
    69
  • 3.2 Components and air duct for Climatronic air conditioning system “4-C”
    70
  • 3.3 Moving 2nd heater and air conditioner unit, rear to service position
    73
  • 3.4 Removing and installing rear left air quantity flap control motor V239
    74
  • 3.5 Removing and installing rear right air quantity flap control motor V240
    75
  • 3.6 Removing and installing rear left temperature flap control motor V313
    75
  • 3.7 Removing and installing rear right temperature flap control motor V314
    76
  • 3.8 Removing and installing rear left vent temperature sender G405
    76
  • 3.9 Removing and installing rear right vent temperature sender G406
    77
  • 3.10 Removing and installing motor for rear Bitron blower regulation V306
    77
  • 3.11 Removing and installing rear blower regulation sender G463
    78
  • 3.12 Checking rear condensation drain hose with valve
    78
  • 3.13 Removing and installing heat exchanger with rear heater and air conditioner unit installed
    78
  • 4 Air conditioner compressor
    81
  • 4.1 Loosening and tightening input shaft of air conditioner compressor
    81
  • 4.2 Removing and installing input shaft of air conditioner compressor
    82
  • 4.3 Removing and installing drive plate with overload protection
    82
  • 4.4 Checking and adjusting true running of drive plate with overload protection
    83
  • 4.5 Unbolting drive plate from and bolting onto air conditioner compressor
    83
  • 4.6 Conversion from Hardy disc to Gates coupling
    85
  • 4.7 Removing and installing mounting with freewheel on air conditioner compressor
    86
  • 5.2 Repairing refrigerant circuit components in engine compartment (2-C / 4-C)
    92
  • 5.5 Removing and installing air conditioner compressor, engine code BAR
    98
  • 5.10 Removing and installing evacuating and charging valves, low-pressure side
    113
  • 5.11 Removing and installing evacuating and charging valves, high-pressure side
    115
  • 5.12 Removing dryer cartridge
    116
  • 5.13 Checking high-pressure safety valve on air conditioner compressor
    118
  • 5.14 Notes on installing air conditioner compressor
    119
  • 5.15 Removing and installing refrigerant temperature sender G454
    121
  • 5.16 Removing and installing expansion valve
    122
  • 5.17 Removing and installing rear expansion valve
    123
  • 5.18 Removing and installing condenser
    124
  • 5.19 Removing and installing heater and air conditioning unit
    126
  • 5.20 Dismantling and assembling heater and air conditioning unit
    127
  • 5.21 Removing and installing evaporator
    129
  • 5.22 Repairing components of refrigerant circuit of 2nd heater and air conditioning unit “4-C”
    130
  • 5.23 Removing and installing 2nd heater and air conditioning unit at rear
    132
  • 5.24 Dismantling and assembling 2nd heater and air conditioning unit
    136
  • 5.25 Removing and installing evaporator with heater and air conditioner unit installed
    137
Manufacturer's designation Heating, air conditioner
Manufacturer Volkswagen
Suitable for Touareg (2003 - 2007)
Suitable car types 7L
Category Reparaturanleitung

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