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  • Examplepage for repair manual 3 Supplementary heating

Supplementary heating

For Transporter Caravelle / Transporter Doppelkab / Transporter Kasten / Transporter Kombi/Cam / Transporter Pritsche

Original Volkswagen repair manual


18,15 €7% VAT incl.

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Immediately available for download

Language: English

Digital PDF file

3.557 KB

221 Sites

Detailed technical data

Immediately readable

This repair manual contains: Self-diagnosis of auxiliary coolant heaters -B4W/D4W-, Auxiliary air heaters -B2L/D2L-, Auxiliary air heaters B3LP/D3LP/B3LC/D3LC, /1 , vehicles ▸ 08.99, Auxiliary coolant heater D3W, Auxiliary coolant heaters -B7W/D7W- and Auxiliary coolant heaters -B4W/D4W-. Show more
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Repair manual Supplementary heating PDF download has the following content:

Chapter overview

  • Self-diagnosis
    1
  • 1 Self-diagnosis of auxiliary coolant heaters -B4W/D4W-
    1
  • 1.1 Connecting vehicle diagnosis, testing and information system VAS 5051A
    1
  • 1.2 Function
    1
  • 1.3 Technical data of self-diagnosis
    2
  • 1.4 Test prerequisites for self-diagnosis
    2
  • 1.5 Diagnosis functions using vehicle diagnosis, testing and information system VAS 5051A
    3
  • 1.6 Fault table
    7
  • 1.7 Overview of selectable display group numbers in measuring value block
    12
  • Supplementary heating
    15
  • 1 Auxiliary air heaters -B2L/D2L-
    15
  • 1.1 Repairing petrol electric heater “B2L”
    15
  • 1.2 Removing and installing heater unit (petrol)
    17
  • 1.3 Removing and installing heating/temperature/time control switch E13 (petrol)
    18
  • 1.4 Checking heating/temperature/time control switch E13 (petrol)
    19
  • 1.6 Removing and installing pre-selection clock E111 (petrol)
    21
  • 1.7 Removing and installing heater control unit J65 (petrol)
    21
  • 1.8 Checking heater control unit J65 (petrol)
    22
  • 1.9 Renewing heater fuse S23 (petrol)
    22
  • 1.10 Renewing auxiliary heater fuse S62 (petrol)
    23
  • 1.11 Removing and installing vent (petrol)
    23
  • 1.12 Removing intake hose, outlet duct and combustion air hose (petrol)
    24
  • 1.13 Removing intake duct (petrol)
    24
  • 1.14 Removing and installing exhaust pipe (petrol)
    25
  • 1.15 Dismantling fuel pump G23 (petrol)
    25
  • 1.16 Checking fuel pump G23 (petrol)
    25
  • 1.17 Checking fuel pump G23 installation position (petrol)
    26
  • 1.18 Checking quantity of fuel delivered (petrol)
    26
  • 1.19 Operation and function of pre-selection clock E111 (petrol)
    28
  • 1.20 Dismantling and assembling heater unit “B2L” (petrol)
    31
  • 1.21 Removing and installing heater combustion monitor F16 (petrol)
    34
  • 1.22 Checking heater combustion monitor F16 (petrol)
    34
  • 1.23 Checking temperature limiting switch F82 (petrol)
    35
  • 1.25 Checking glow coil thermal switch F153 (petrol)
    36
  • 1.26 Renewing heater overheating switch F17 (petrol)
    37
  • 1.27 Checking heater overheating switch F17 (petrol)
    37
  • 1.28 Checking temperature sensor G18 (petrol)
    39
  • 1.30 Checking combustion, fresh and heated air blower V81 (petrol)
    40
  • 1.32 Checking ignition transformerf N152 (petrol)
    41
  • 1.33 Dismantling and assembling combustion, fresh and heated air blower V81 (petrol)
    41
  • 1.34 Blower wheel and coupling installation dimensions (petrol)
    42
  • 1.35 Repairing diesel electric heater “D2L”
    42
  • 1.36 Removing and installing heater unit (diesel)
    45
  • 1.37 Removing heating/temperature/time control switch E13 (diesel)
    46
  • 1.38 Operation and function of heating/temperature/time control switch E13 (diesel)
    46
  • 1.39 Removing and installing pre-selection clock E111 (diesel)
    47
  • 1.40 Removing and installing heater control unit J65 (diesel)
    47
  • 1.41 Checking heater control unit J65 (diesel)
    48
  • 1.42 Renewing heater fuse S23 (diesel)
    49
  • 1.43 Renewing auxiliary heater fuse S62 (diesel)
    49
  • 1.44 Removing and installing vent (diesel)
    49
  • 1.45 Removing intake hose, outlet duct and combustion air hose (diesel)
    50
  • 1.46 Removing intake duct (diesel)
    50
  • 1.47 Removing and installing exhaust pipe (diesel)
    51
  • 1.48 Dismantling fuel pump G23 (diesel)
    51
  • 1.49 Checking fuel pump G23 (diesel)
    51
  • 1.50 Checking fuel pump G23 installation position (diesel)
    52
  • 1.51 Checking quantity of fuel delivered (diesel)
    52
  • 1.52 Operation and function of pre-selection clock E111 (diesel)
    54
  • 1.53 Dismantling and assembling heater unit “D2L” (diesel)
    57
  • 1.54 Removing and installing heater combustion monitor F16 (diesel)
    60
  • 1.55 Checking heater combustion monitor F16 (diesel)
    60
  • 1.56 Checking temperature limiting switch F82 (diesel)
    61
  • 1.57 Renewing temperature limiting switch F82 (diesel)
    62
  • 1.58 Renewing heater overheating switch F17 (diesel)
    62
  • 1.59 Checking heater overheating switch F17 (diesel)
    62
  • 1.60 Checking temperature sensor G18 (diesel)
    64
  • 1.62 Checking combustion, fresh and heated air blower V81 (diesel)
    65
  • 1.63 Dismantling and assembling combustion, fresh and heated air blower V81 (diesel)
    66
  • 1.64 Blower wheel and coupling installation dimensions (diesel)
    66
  • 2 Auxiliary air heaters B3LP/D3LP/B3LC/D3LC
    67
  • 5019/1 , vehicles ▸ 08.99
    67
  • 2.3 Function
    68
  • 2.4 Test prerequisites for self-diagnosis
    69
  • 2.5 Operation and function of basic unit VAS 5019/1
    70
  • 2.8 Fault table
    76
  • 2.9 Erasing fault memory using basic unit VAS 5019/1
    85
  • 2.10 Technical data for heaters; vehicles ▸ 08.99
    86
  • 2.11 Technical data for heaters; vehicles 09.99 ▸
    86
  • 2.12 Functional description
    87
  • 2.13 Method of operation
    87
  • 2.14 Repairing auxiliary air heater
    88
  • 2.15 Removing heater unit with bracket
    91
  • 2.16 Removing and installing glow plug for heater Q9
    92
  • 2.17 Checking glow plug for heater Q9
    93
  • 2.18 Removing and installing glow plug mantle
    93
  • 2.19 Removing heater control unit J65
    94
  • 2.20 Removing and installing heating/temperature/time control switch E13
    95
  • 2.21 Removing and installing temperature sensor G18
    96
  • 2.22 Removing and installing pre-selection clock E111
    96
  • 2.23 Renewing fuses in fuse box
    97
  • 2.24 Removing vent in vehicles without camping equipment
    97
  • 2.25 Removing vent in vehicles with camping equipment
    98
  • 2.26 Removing and installing intake duct
    98
  • 2.27 Removing outlet duct and combustion air hose
    99
  • 2.28 Removing and installing exhaust system
    99
  • 2.31 Dismantling fuel pump G23
    101
  • 2.32 Checking fuel pump G23 installation position
    101
  • 2.33 Checking quantity of fuel delivered
    101
  • 09.98 ▸
    107
  • 2.36 Dismantling and assembling heater unit
    110
  • 2.37 Removing and installing outer covers and outlet collector
    112
  • 2.38 Manufacturer's plate “Original replacement part”
    113
  • 2.39 Removing and installing insulation cover
    113
  • 2.40 Removing and installing flame monitor G64 and heater overheating switch F17
    113
  • 2.41 Checking wiring routing in heater unit
    114
  • 2.42 Removing and installing combustion, fresh and heated air blower V81
    114
  • 3 Auxiliary coolant heater D3W
    116
  • 3.1 Self-diagnosis of auxiliary coolant heater D3W using basic unit VAS 5019/1
    116
  • 3.2 Function
    116
  • 3.3 Test prerequisites for self-diagnosis
    117
  • 3.4 Operation and function of basic unit VAS 5019/1
    117
  • 3.5 Connecting basic unit VAS 5019/1 and interrogating fault memory
    118
  • 3.6 Fault table
    120
  • 3.7 Repairing auxiliary coolant heater -D3W-
    122
  • 3.8 Checking ambient temperature switch F38
    123
  • 3.9 Removing ambient temperature switch F38
    125
  • 3.10 Removing and installing exhaust system
    126
  • 3.11 Securing exhaust pipe to heater unit
    126
  • 3.12 Removing and installing heater unit
    127
  • 3.13 Dismantling and assembling heater unit D3W
    128
  • 3.14 Removing heater control unit J162
    130
  • 3.15 Checking overheating sensor G189
    130
  • 3.16 Checking coolant temperature sender, heating G241
    130
  • 3.17 Removing glow plug for heater Q9
    131
  • 3.18 Heat exchanger installation position
    131
  • 3.19 Removing flame monitor G64
    131
  • 3.20 Checking flame monitor G64
    132
  • 3.21 Connecting auxiliary coolant heater D3W to coolant circuit
    132
  • 3.22 Auxiliary coolant heater -D3W- fuel supply
    134
  • 3.23 Removing and installing fuel pump G23
    135
  • 3.24 Dismantling fuel pump G23
    136
  • 3.25 Checking fuel pump G23 installation position
    136
  • 3.26 Checking quantity of fuel delivered
    136
  • 3.27 Securing fuel line in engine compartment
    139
  • 3.28 Securing fuel line on heater unit
    139
  • 3.29 Auxiliary coolant heater D3W control
    139
  • 4 Auxiliary coolant heaters -B7W/D7W-
    141
  • 4.1 Self-diagnosis of auxiliary coolant heater -B7W/D7W-
    141
  • 4.2 Rectifying faults which have occurred
    143
  • 4.3 Repairing auxiliary coolant heater -B7W/D7W-
    145
  • 4.5 Removing pre-selection clock E111
    148
  • 4.7 Fuse assignment on fuse carrier under driver's seat
    149
  • 4.8 Removing and installing exhaust system
    150
  • 4.9 Securing exhaust pipe to heater unit
    150
  • 4.10 Removing and installing heater unit
    151
  • 4.11 Operation and function of pre-selection clock E111
    152
  • 4.12 Dismantling and assembling heater unit -B7W/D7W-
    155
  • 4.13 Removing and installing combustion air blower V6
    158
  • 4.14 Removing combustion head
    158
  • 4.15 Removing and installing heat exchanger
    159
  • 4.16 Removing and installing temperature sensor G18
    159
  • 4.17 Checking resistance of temperature sensor G18
    160
  • 4.18 Removing and installing heater overheating switch F17
    161
  • 4.19 Resetting triggered heater overheating switch F17
    162
  • 4.20 Removing cover
    162
  • 4.21 Removing console
    162
  • 4.22 Removing series resistor N6
    162
  • 4.23 Removing 12-pin connector T12
    163
  • 4.24 Connector assignment of 12-pin connector T12
    163
  • 4.25 Removing and installing circulation pump V55
    164
  • 4.26 Checking engine glow plugs Q6
    164
  • 4.27 Removing and installing glow plug mantle
    165
  • 4.28 Removing flame monitor G64
    165
  • 4.29 Connecting auxiliary coolant heater -B7W/D7W- to coolant circuit
    166
  • 4.30 Auxiliary coolant heater -B7W/D7W- fuel supply
    170
  • 4.31 Removing and installing fuel pump G23
    172
  • 4.32 Securing fuel line in engine compartment
    173
  • 4.33 Checking quantity of fuel delivered
    173
  • 4.34 Regulating auxiliary coolant heater -B7W/D7W- in heating mode
    175
  • 5 Auxiliary coolant heaters -B4W/D4W-
    180
  • 5.1 Repairing auxiliary coolant heater -B4W/D4W-
    180
  • 5.2 Removing ambient temperature switch F38
    182
  • 5.3 Removing and installing exhaust system
    183
  • 5.4 Removing circulation pump V55
    183
  • 5.5 Securing exhaust pipe to heater unit
    184
  • 5.6 Removing pre-selection clock E111
    184
  • 5.7 Test driving TDI vehicles with auxiliary coolant heater
    185
  • 5.8 Removing and installing heater unit -B4W/D4W-
    188
  • 5.9 Securing the intake hose
    191
  • 5.10 Dismantling and assembling heater unit B4W (petrol)
    192
  • 5.11 Heat exchanger (petrol) installation position
    193
  • 5.12 Removing heat exchanger (petrol)
    193
  • 5.13 Removing flame monitor G64 (petrol)
    194
  • 5.14 Removing glow plug for heater Q9 (petrol)
    194
  • 5.15 Removing heater control unit J162 (petrol)
    194
  • 5.16 Renewing combustion air blower V6 (petrol)
    195
  • 5.17 Removing overheating sensor G189 (petrol)
    195
  • 5.18 Removing coolant temperature sender, heating G241 (petrol)
    195
  • 5.19 Dismantling and assembling heater unit D4W (diesel)
    196
  • 5.20 Heat exchanger (diesel) installation position
    197
  • 5.21 Removing heat exchanger (diesel)
    197
  • 5.22 Removing flame monitor G64 (diesel)
    198
  • 5.23 Removing glow plug for heater Q9 (diesel)
    198
  • 5.24 Removing heater control unit J162 (diesel)
    198
  • 5.25 Renewing combustion air blower V6 (diesel)
    199
  • 5.26 Removing overheating sensor G189 (diesel)
    199
  • 5.27 Removing coolant temperature sender, heating G241 (diesel)
    199
  • 5.28 Checking flame monitor G64
    200
  • 5.29 Checking overheating sensor G189
    200
  • 5.30 Checking coolant temperature sender, heating G241
    201
  • 5.31 Checking ambient temperature switch F38
    202
  • 5.32 Connecting auxiliary coolant heaters B4W and D4W to coolant circuit
    203
  • 5.33 Bleeding coolant circuit in vehicles with auxiliary coolant heater B4W/D4W
    204
  • 5.34 Fuel supply to auxiliary coolant heaters B4W/D4W
    204
  • 5.35 Removing and installing metering pump V54
    208
  • 5.36 Dismantling metering pump V54
    209
  • 5.37 Checking the installation position of metering pump V54
    209
  • 5.38 Checking quantity of fuel delivered
    209
  • 5.39 Auxiliary coolant heater B4W and D4W control
    211
Manufacturer's designation Supplementary heating
Manufacturer Volkswagen
Suitable for Transporter Caravelle / Transporter Doppelkab / Transporter Kasten / Transporter Kombi/Cam / Transporter Pritsche (1991 - 1996)
Suitable car types 70
Category Reparaturanleitung

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