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  • Examplepage for repair manual Running gear, axles, steering
  • Examplepage for repair manual 2 Running gear, axles, steering
  • Examplepage for repair manual 3 Running gear, axles, steering

Running gear, axles, steering

For Touran

Original Volkswagen repair manual


30,79 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

17.359 KB

411 Sites

Detailed technical data

Immediately readable

This repair manual contains: Appraisal of accident vehicles, Raising wheel suspension to unladen position, Overview - front axle, Assembly overview: subframe, anti-roll bar, suspension links, Removing and installing drive shafts, Components of adaptive chassis control DCC and fitting locations, Specified torques for wheel bolts, Tyre pressure monitor display, Vehicle alignment check, Wheels, tyres, Protecting wheel centring seat against corrosion, Front camera for driver assist systems R242, General repair instructions, Electromechanical steering rack, left-hand drive up to model year 2008 and Exchanging 1st generation steering rack for 2nd generation steering rack. Show more
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Repair manual Touran Running gear, axles, steering PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Checklist for evaluating running gear of accident vehicles
    1
  • 2 General information
    3
  • Front suspension
    4
  • 1 Appraisal of accident vehicles
    4
  • 2 Raising wheel suspension to unladen position
    5
  • 3 Overview - front axle
    7
  • 4 Assembly overview: subframe, anti-roll bar, suspension links
    8
  • 4.1 Assembly overview: front left vehicle level sender G78
    12
  • 4.2 Removing and installing front left vehicle level sender G78
    12
  • 4.3 Repairing thread in longitudinal member
    13
  • 4.4 Fixing position of subframe and brackets
    14
  • 4.5 Lowering subframe
    15
  • 4.6 Removing and installing subframe without steering rack
    19
  • 4.7 Removing and installing subframe with steering rack
    23
  • 4.8 Repairing subframe
    28
  • 4.9 Checking swivel joint
    40
  • 4.10 Removing and installing swivel joint
    40
  • 4.11 Removing and installing suspension link with mounting bracket
    44
  • 4.13 Renewing bonded rubber bush for suspension link
    53
  • 4.14 Renewing mounting bracket with suspension link bush
    56
  • 4.15 Removing and installing anti-roll bar
    57
  • 5 Assembly overview: wheel bearing
    64
  • 5.1 Removing and installing wheel bearing unit
    65
  • 5.2 Removing and installing wheel bearing housing
    68
  • 6 Assembly overview: suspension strut
    74
  • 6.1 Removing and installing suspension strut
    75
  • 6.2 Repairing suspension strut
    82
  • 7 Removing and installing drive shafts
    85
  • 7.1 Loosening and tightening drive shaft hexagon bolt
    85
  • 7.2 Loosening and tightening twelve-point head bolt, with ribbing, securing drive shaft
    86
  • 7.4 Removing and installing drive shaft with constant velocity joint
    89
  • 7.6 Removing and installing right drive shaft with (push-on) constant velocity slip joint
    97
  • 7.7 Removing and installing drive shafts with triple roller joint AAR2600i
    103
  • 7.8 Removing and installing drive shafts with triple roller joint AAR3300i
    107
  • 7.9 Removing and installing intermediate shaft
    111
  • 8 Repairing drive shaft - overview of drive shafts
    113
  • 8.1 Heat shields for drive shafts
    115
  • 9 Assembly overview: drive shaft with VL90 or VL100 constant velocity joint
    116
  • 9.1 Dismantling and assembling drive shaft with VL90 or VL100 constant velocity joint
    118
  • 9.2 Checking outer constant velocity joint
    122
  • 9.3 Checking inner constant velocity joint
    123
  • 10 Assembly overview: drive shaft with VL107 constant velocity joint (bolt-on)
    126
  • 10.1 Dismantling and assembling drive shaft with VL107 constant velocity joint
    129
  • 10.2 Repairing intermediate shaft
    133
  • 11 Assembly overview: drive shaft with VL107 constant velocity slip joint (push-on)
    136
  • 11.1 Dismantling and assembling drive shaft with VL107 (push-on) constant velocity slip joint
    137
  • 11.2 Checking outer constant velocity joint
    140
  • 12 Assembly overview: drive shaft with triple roller joint AAR2600i
    142
  • 12.1 Dismantling and assembling drive shaft with triple roller joint AAR2600i
    144
  • 13 Assembly overview: drive shaft with triple roller joint AAR3300i
    149
  • 13.1 Dismantling and assembling drive shaft with triple roller joint AAR3300i
    151
  • Rear suspension
    156
  • 1 Appraisal of accident vehicles
    156
  • 2 Rear axle in unladen position
    157
  • 3 Overview - rear axle
    160
  • 4 Assembly overview: subframe, transverse links track rod
    161
  • 4.1 Fixing position of subframe
    163
  • 4.2 Lowering rear axle
    164
  • 4.4 Removing and installing rear axle
    169
  • 4.5 Removing and installing upper transverse link
    174
  • 4.6 Removing and installing lower transverse link
    175
  • 4.7 Removing and installing track rod
    177
  • 5 Assembly overview: wheel bearing housing, trailing arm
    180
  • 5.1 Removing and installing wheel bearing housing
    181
  • 5.2 Renewing bonded rubber bush for wheel bearing housing
    184
  • 5.3 Removing and installing wheel bearing/wheel hub unit
    187
  • 5.4 Removing and installing wheel bearing pre-seal
    190
  • 5.5 Removing and installing trailing arm with mounting bracket
    192
  • 5.6 Repairing trailing arm
    196
  • 6 Assembly overview: shock absorber, coil spring
    200
  • 6.1 Removing and installing coil spring
    200
  • 6.2 Removing and installing shock absorbers
    202
  • 6.3 Repairing shock absorber
    204
  • 7 Assembly overview: anti-roll bar
    206
  • 7.1 Removing and installing anti-roll bar
    206
  • 8 Assembly overview: subframe attachments, Touran BlueMotion
    209
  • Self-levelling suspension
    210
  • 1 Evaluating accident vehicles
    210
  • 2 Components of adaptive chassis control DCC and fitting locations
    211
  • 2.1 Shock absorber damping adjustment button E387
    212
  • 2.2 Removing and installing front left and right body acceleration senders G341/G342
    212
  • 2.3 Renewing bracket for front left/right body acceleration sender G341/G342
    213
  • 2.5 Removing and installing front left/right vehicle level sender G78/G289
    216
  • 2.6 Assembly overview: rear left vehicle level sender G76 for adaptive chassis control DCC
    217
  • 2.8 Removing and installing electronically controlled damping control unit J250
    219
  • 2.10 Basic setting of adaptive chassis control DCC
    220
  • 2.11 Cable routing left front axle
    220
  • 2.12 Cable routing right front axle
    222
  • 2.13 Cable routing rear axle
    223
  • 3 Assembly overview: suspension strut for adaptive chassis control DCC
    224
  • 3.1 Removing and installing suspension strut for adaptive chassis control DCC
    226
  • 4 Assembly overview: shock absorber for adaptive chassis control DCC
    235
  • 4.1 Removing and installing rear body acceleration sender G343
    236
  • 4.2 Removing and installing shock absorber for adaptive chassis control DCC
    237
  • 4.3 Repairing shock absorber for adaptive chassis control DCC
    239
  • Wheels, tyres, vehicle geometry
    242
  • 1 Appraisal of accident vehicles
    242
  • 2 Specified torques for wheel bolts
    243
  • 3 Fitting wheel and tyre
    244
  • 3.1 General information
    244
  • 3.2 Fittings instructions
    244
  • 4 Removing and fitting tyres (wheels with tyre pressure monitoring)
    246
  • 4.2 Wheel change
    246
  • 4.3 Pressing tyre off wheel rim
    247
  • 4.4 Removing tyre from wheel
    248
  • 4.5 Fitting tyre to wheel rim
    248
  • 5 Removing and fitting tyres with run-flat properties to wheel rims
    250
  • 5.1 Safety information
    250
  • 5.2 Fittings instructions
    250
  • 5.3 Pressing tyre off wheel rim
    251
  • 5.4 Removing tyre from wheel
    252
  • 5.5 Fitting tyre to wheel rim
    253
  • 6 Tyre pressure monitor display
    256
  • 6.1 System fault in the ABS system
    256
  • 6.2 Perform basic settings
    257
  • 7 Tyre pressure monitor
    258
  • 7.1 Button behaviour
    258
  • 7.2 Assembly overview: tyre pressure sensor
    259
  • 7.3 Removing and installing tyre pressure sensor
    260
  • 8 Vehicle alignment check
    262
  • 8.1 General information
    262
  • 8.2 Test requirements
    264
  • 8.3 Test preparations
    264
  • 8.4 Wheel alignment specifications
    265
  • 8.5 Overview - wheel alignment procedure
    267
  • 8.6 Correcting front axle camber
    268
  • 8.7 Adjusting camber on rear axle
    269
  • 8.8 Adjusting toe at rear axle
    271
  • 8.9 Adjusting front axle toe
    272
  • 8.10 Basic setting of steering angle sensor G85
    273
  • 8.11 Vehicle data sticker
    273
  • 9 Wheels, tyres
    274
  • 9.1 Models with breakdown set
    274
  • 9.2 Tyre sealant
    274
  • 9.3 Removing a tyre
    274
  • 9.4 Fitting a new tyre
    275
  • 9.5 Tyre sealant disposal
    275
  • 10 Instructions for changing or fitting wheels
    276
  • 10.1 Fitting wheels
    277
  • 11 Protecting wheel centring seat against corrosion
    278
  • 12 Vibration due to wheels/tyres - causes and rectification
    279
  • 12.1 Causes of rough running
    279
  • 12.2 Balancing wheels
    279
  • 12.3 Conducting a road test before balancing wheels
    279
  • 12.4 Balancing wheels on stationary wheel balancing machine
    280
  • 12.5 Vibration control system VAS 6230 A
    283
  • 12.6 Finish balancer
    283
  • 12.7 Radial and lateral runout of wheels and tyres
    284
  • 12.9 Checking radial and lateral run-out on wheel rim
    285
  • 12.10 Matching
    286
  • 12.11 Flat spots caused by storage or handling
    287
  • 13 Front camera for driver assist systems R242
    289
  • 13.1 Adjusting front camera for driver assistance system R242
    289
  • Steering
    297
  • 1 Appraisal of accident vehicles
    297
  • 2 General repair instructions
    298
  • 2.1 Steering rack
    298
  • 2.2 Gaskets and seals
    298
  • 2.3 Nuts and bolts
    298
  • 2.4 Electrical components
    299
  • 2.5 Guided fault-finding, vehicle self-diagnosis and test instruments
    299
  • 3 Assembly overview - steering columns up to model year 2010
    300
  • 3.1 Removing and installing steering rack to model year 2010
    300
  • 3.2 Removing and installing steering column to model year 2010
    303
  • 3.3 After the following work, basic settings for steering angle sender G85 must be checked:
    308
  • 3.4 Handling and transporting steering column, to model year 2010
    309
  • 3.5 Checking steering column for damage
    310
  • 3.6 Removing and installing mounting bracket with strut, to model year 2010
    310
  • 4 Steering wheel, steering column, from model year 2011
    313
  • 4.1 Assembly overview - airbag steering wheel, from model year 2011
    313
  • 4.2 Removing and installing airbag and steering wheel
    313
  • 4.3 Assembly overview - steering column, left-hand drive, from model year 2011
    315
  • 4.4 Removing and installing steering column, left-hand drive, from model year 2011
    316
  • 4.5 Assembly overview - steering column, right-hand drive, from model year 2011 . .
    321
  • 4.7 Handling and transporting steering column, from model year 2011
    328
  • 4.8 Checking steering column for damage
    329
  • 5 Electromechanical steering rack, left-hand drive up to model year 2008
    330
  • 7 Electromechanical steering rack, left-hand drive from model year 2011
    348
  • 7.2 Removing and installing steering rack, left-hand drive vehicle (APA) from model year 2011
    349
  • 8 Electromechanical steering rack, right-hand drive up to model year 2008
    357
  • 9 Electromechanical steering rack, left-hand drive from model year 2009
    368
  • 10 Differentiating between 1st and 2nd generation steering racks
    376
  • 11 Differentiating between 2nd and 3rd generation steering racks
    377
  • 12 Exchanging 1st generation steering rack for 2nd generation steering rack
    378
  • 13 Repairing electromechanical 1st generation steering rack
    379
  • 13.1 Removing and installing boot
    379
  • 13.2 Removing and installing track rod
    381
  • 14 Repairing electromechanical 2nd and 3rd generation steering racks
    385
  • 14.1 Assembly overview: electromechanical steering rack
    385
  • 14.2 Removing and installing boot
    386
  • 14.3 Checking play, security and boots of track rod ends
    388
  • 14.4 Removing and installing track rod
    388
  • 15 Repairing electromechanical steering rack, left-hand drive (APA)
    392
  • 15.1 Assembly overview: electromechanical steering rack, LHD vehicle
    392
  • 15.2 Renewing bonded rubber bushes for power-assisted steering rack
    393
  • 15.3 Removing and installing track rod
    395
  • 15.4 Removing and installing track rod ball joint
    399
  • 15.5 Removing and installing boot
    400
  • 15.6 Checking play, security and boots of track rod ends
    403
  • 15.7 Allocation of track rod ball joints
    403
Manufacturer's designation Running gear, axles, steering
Manufacturer Volkswagen
Suitable for Touran (2003 - 2011)
Suitable car types 1T
Category Reparaturanleitung

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