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Body Repairs

For Touran

Original Volkswagen repair manual


20,08 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

11.925 KB

248 Sites

Detailed technical data

Immediately readable

This repair manual contains: Renewing suspension strut mounting, Renewing upper outer longitudinal member, model year 2011 >, Renewing roof - vehicles with panorama sunroof - and Removing and installing rear pillars. Show more
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Repair manual Touran Body Repairs PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Vehicle identification data
    1
  • 1.1 Vehicle identification number
    1
  • 1.2 Type plate
    1
  • 1.3 Vehicle data sticker
    1
  • 2 Safety information
    4
  • 3 Gas vehicles
    5
  • 4 Moulded foam inserts
    6
  • 5 Galvanized panels
    7
  • 6 High strength body parts
    8
  • 7 Laser welding
    11
  • 8 Body panel gaps/shut lines
    12
  • 8.1 Body - front
    12
  • 8.2 Body - rear
    14
  • 9 Body dimensions
    17
  • 9.1 Body - front
    17
  • 9.2 Body - centre
    24
  • 9.3 Body - rear
    31
  • 9.4 Floor panel - front
    34
  • 9.5 Floor panel - centre
    35
  • 9.6 Floor panel - rear
    36
  • 10 Alignment jig
    37
  • 10.1 Overview - alignment bracket for Touran VAS 6240
    37
  • 11 Portal gauge
    39
  • 11.1 Front portal gauge
    39
  • 11.2 Rear portal gauge
    41
  • Body - front
    42
  • 1 Renewing suspension strut mounting
    42
  • 1.1 Tools
    42
  • 1.2 Removing
    42
  • 1.3 Installing
    43
  • 2 Renewing right bracket
    46
  • 2.1 Tools
    46
  • 2.2 Removing
    46
  • 2.3 Installing
    48
  • 3 Renewing left console
    50
  • 3.1 Tools
    50
  • 3.2 Removing
    51
  • 3.3 Installing
    52
  • 4 Renewing mounting bracket for subframe
    54
  • 4.1 Tools
    54
  • 4.2 Removing
    54
  • 4.3 Installing
    56
  • 5 Renewing front bumper carrier
    58
  • 5.1 Tools
    58
  • 5.2 Removing
    58
  • 5.3 Installing
    60
  • 6 Renewing upper outer longitudinal member
    62
  • 6.1 Tools
    62
  • 6.2 Removing
    62
  • 6.3 Installing
    63
  • 7 Renewing upper outer longitudinal member, model year 2011 >
    64
  • 7.1 Tools
    64
  • 7.2 Removing
    64
  • 7.3 Installing
    66
  • 8 Renewing upper wheel housing longitudinal member
    70
  • 8.1 Tools
    70
  • 8.2 Removing
    70
  • 8.3 Installing
    71
  • 9 Renewing front wheel housing - part section
    72
  • 9.1 Tools
    72
  • 9.2 Removing
    72
  • 9.3 Installing
    74
  • 10 Repairing threads for securing subframe (suspension subframe)
    75
  • 10.1 Contents of thread repair kit
    77
  • 10.2 Repairing threads
    78
  • 11 Renewing front longitudinal member
    81
  • 11.1 Tools
    81
  • 11.2 Removing
    82
  • 11.3 Installing
    83
  • 12 Renewing front longitudinal member - part section
    90
  • 12.1 Tools
    90
  • 12.2 Removing
    90
  • 12.3 Installing
    93
  • Body - centre
    95
  • 1 Renewing roof
    95
  • 1.1 Tools
    95
  • 1.2 Removing
    97
  • 1.3 Installing
    99
  • 2 Renewing roof - vehicles with panorama sunroof -
    107
  • 2.1 Tools
    107
  • 2.2 Removing
    110
  • 2.3 Installing
    113
  • 3 Renewing roof side member
    123
  • 3.1 Tools
    126
  • 3.2 Removing
    127
  • 3.3 Installing
    129
  • 4 Renewing front cross member for roof
    135
  • 4.1 Tools
    135
  • 4.2 Removing
    135
  • 4.3 Installing
    137
  • 5 Renewing roof reinforcement
    138
  • 5.1 Tools
    138
  • 5.2 Removing
    138
  • 5.3 Installing
    140
  • 6 Renewing rear roof cross member
    141
  • 6.1 Tools
    141
  • 6.2 Removing
    141
  • 6.3 Installing
    143
  • 7 Renewing A-pillar
    144
  • 7.1 Tools
    145
  • 7.2 Removing
    146
  • 7.3 Installing
    147
  • 8 Renewing A-pillar reinforcement
    152
  • 8.1 Tools
    152
  • 8.2 Removing
    153
  • 8.3 Installing
    154
  • 9 Renewing A-pillar reinforcement - part section
    156
  • 9.1 Tools
    156
  • 9.2 Removing
    156
  • 9.3 Installing
    157
  • 10 Renewing inner A-pillar
    158
  • 10.1 Tools
    158
  • 10.2 Removing
    159
  • 10.3 Installing
    159
  • 11 Renewing B-pillar
    161
  • 11.1 Tools
    161
  • 11.2 Removing
    162
  • 11.3 Installing
    162
  • 12 Renewing B-pillar reinforcement
    165
  • 12.1 Tools
    165
  • 12.2 Removing
    166
  • 12.3 Installing
    166
  • 13 Renewing inner panel of B-pillar
    168
  • 13.1 Tools
    168
  • 13.2 Removing
    169
  • 13.3 Installing
    170
  • 14 Renewing outer side member
    173
  • 14.1 Tools
    173
  • 14.2 Removing
    173
  • 14.3 Installing
    175
  • 15 Renewing web plate for side member - part section
    177
  • 15.1 Tools
    177
  • 15.2 Removing
    177
  • 15.3 Installing
    178
  • 16 Renewing web plate for side member - part section
    179
  • 16.1 Tools
    179
  • 16.2 Removing
    180
  • 16.3 Installing
    180
  • 17 Renewing reinforcement for side member - part section
    182
  • 17.1 Tools
    182
  • 17.2 Removing
    182
  • 17.3 Installing
    183
  • 18 Renewing connecting piece for floor panel - part section
    184
  • 18.1 Tools
    184
  • 18.2 Removing
    184
  • 18.3 Installing
    185
  • Body - rear
    188
  • 1 Renewing cross panel
    188
  • 1.1 Tools
    188
  • 1.2 Removing
    188
  • 1.3 Installing
    190
  • 2 Renewing tail light mounting
    191
  • 2.1 Tools
    191
  • 2.2 Removing
    191
  • 2.3 Installing
    192
  • 3 Renewing rear cross member
    195
  • 3.1 Tools
    195
  • 3.2 Removing
    195
  • 3.3 Installing
    196
  • 4 Removing and installing rear pillars
    200
  • 4.1 Tools
    200
  • 4.2 Removing
    200
  • 4.3 Installing
    201
  • 5 Renewing bumper bracket
    202
  • 5.1 Tools
    202
  • 5.2 Removing
    202
  • 5.3 Installing
    204
  • 6 Renewing longitudinal member - part section
    205
  • 6.1 Tools
    205
  • 6.2 Removing
    205
  • 6.3 Installing
    206
  • 7 Renewing side panel - part section
    207
  • 7.1 Tools
    208
  • 7.2 Removing
    209
  • 7.3 Installing
    211
  • 8 Renewing C-pillar reinforcement
    216
  • 8.1 Tools
    216
  • 8.2 Removing
    216
  • 8.3 Installing
    217
  • 9 Renewing inner wheel housing liner - part section
    218
  • 9.1 Tools
    218
  • 9.2 Removing
    218
  • 9.3 Installing
    222
  • 10 Renewing inner side panel - part section
    223
  • 10.1 Tools
    223
  • 10.2 Removing
    224
  • 10.3 Installing
    224
  • 11 Renewing outer wheel housing liner - part section
    226
  • 11.1 Tools
    226
  • 11.2 Removing
    227
  • 11.3 Installing
    227
  • 12 Renewing rear luggage compartment floor
    229
  • 12.1 Tools
    229
  • 12.2 Removing
    229
  • 12.3 Installing
    230
  • 13 Renewing rear spare wheel well - part section
    235
  • 13.1 Tools
    235
  • 13.2 Removing
    235
  • 13.3 Installing
    236
  • 14 Renewing floor panel - vehicles powered by natural gas
    237
  • 14.1 Removing
    238
  • 14.2 Installing
    239
Manufacturer's designation Body Repairs
Manufacturer Volkswagen
Suitable for Touran (2003 - 2011)
Suitable car types 1T
Category Reparaturanleitung

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