09G 6-speed automatic gearbox

Chapter overview

• Technical data
  1
• 1 Gearbox identification
  1
• 1.1 Location on gearbox
  1
• 2 Notes on the “09G 6-speed automatic gearbox”
  2
• 2.1 This workshop manual
  2
• 2.2 Gearbox
  2
• 2.3 Torque converter
  2
• 2.4 ATF
  3
• 2.5 Control unit for automatic gearbox J217 with fuzzy logic
  3
• 2.6 Control units in the vehicle
  3
• 3 Capacity
  4
• 3.1 Planetary gearbox and final drive
  4
• 4 Code letters, engine allocation, ratios, equipment
  5
• 5 General repair instructions
  6
• 5.1 Special tools
  6
• 5.2 Gearbox
  6
• 5.3 Gaskets, seals and oil
  6
• 5.4 Bolts and nuts
  7
• 5.5 Electrical components
  7
• 5.6 Guided fault finding, vehicle self-diagnosis and testing
  8
• Torque converter
  9
• 1 Torque converter
  9
• 1.1 Identification of torque converter
  9
• 1.2 Draining torque converter
  9
• 1.3 Removing and installing torque converter oil seal
  9
• 1.4 Installing torque converter
  10
• Controls, housing
  11
• 1 Electrical and electronic components and their locations
  11
• 2 Shift mechanism
  16
• 2.1 Overview - selector mechanism
  16
• 2.2 Removing and installing selector lever cable
  17
• 2.3 Check selector lever cable
  19
• 2.4 Adjust selector lever cable
  19
• 2.5 Emergency release of selector lever
  20
• 2.6 Checking shift mechanism
  20
• 3 Removing and installing gearbox
  22
• 3.1 Removing
  23
• 3.2 Transporting gearbox
  25
• 3.3 Installing
  26
• 3.4 Torque settings
  27
• 4 Checking ATF level and topping up
  28
• 4.1 Checking ATF level
  29
• 4.2 Topping up ATF
  30
• 4.3 Changing ATF
  31
• Gears, control
  32
• 1 Renewing oil seal for selector shaft
  32
• 2 Removing and installing oil pan
  33
• 2.1 Removing and installing oil pan
  33
• 3 Removing and installing ATF screen
  36
• 3.1 Removing and installing ATF screen
  36
• 4 Removing and installing valve body
  37
• 4.1 Assembly overview
  38
• 4.2 Procedure for removing and installing valve body
  41
• 4.3 Removing and installing wiring harness with 14-pin connector
  53
• 4.4 Removing and installing wiring harness with 8-pin connector
  55
• 4.5 Removing and installing gearbox input speed sender G182
  56
• 4.6 Removing and installing gearbox output speed sender G195
  57
• 5 Removing, installing and adjusting multi-function switch F125
  59
• 5.1 Remove multi-function switch F125
  59
• 5.2 Install multi-function switch F125
  60
• 5.3 Adjusting multi-function switch F125
  61
• Final drive - differential
  63
• 1 Renewing oil seals for flanged shafts
  63
• 1.1 Renewing oil seal for flange shaft
  63