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General body repairs, exterior

For Touran

Original Volkswagen repair manual


27,65 €7% VAT incl.

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  • English

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Language: English

Digital PDF file

20.062 KB

360 Sites

Detailed technical data

Immediately readable

This repair manual contains: Lock carrier, Wing, Noise insulation, Underbody cladding, Protectors for natural gas tanks, Plenum chamber bulkhead, Bonnet, Rear lid, Panorama sliding/tilting sunroof (Arvin Meritor), Front bumper, Flush bonded windows, Windows having threaded connections, Exterior mirrors - vehicles ► 7.2010, Removing and installing roof railing, Special body kit, Cross Touran and Scuff protection film. Show more
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Repair manual Touran General body repairs, exterior PDF download has the following content:

Chapter overview

  • Body - front
    1
  • 1 Lock carrier
    1
  • 1.1 Tools
    1
  • 1.2 Lock carrier - service position ►07.2010
    2
  • 1.3 Lock carrier - service position 08.2010 ►
    6
  • 1.4 Pressure hose with push-on coupling
    11
  • 2 Wing
    13
  • 2.1 Tools
    13
  • 2.2 Front wing ► 07.2010
    13
  • 2.3 Front wing 08.2010 ►
    18
  • 2.4 Wing bracket
    21
  • 2.5 Removing and installing wing securing bracket
    22
  • 3 Noise insulation
    23
  • 3.1 Tools
    23
  • 3.2 Assembly overview - noise insulation
    23
  • 4 Underbody cladding
    25
  • 4.1 Tools
    25
  • 4.2 Assembly overview - underbody cover
    25
  • 4.3 Assembly overview - front underbody panel
    27
  • 5 Protectors for natural gas tanks
    28
  • 6 Plenum chamber bulkhead
    30
  • 6.1 Tools
    30
  • 6.2 Assembly overview - plenum chamber bulkhead
    30
  • 7 Bulkhead
    31
  • 7.1 Tools
    31
  • 7.2 Materials
    31
  • 7.3 Assembly overview - plenum chamber bulkhead
    32
  • Bonnet, rear lid
    33
  • 1 Bonnet
    33
  • 1.1 Tools
    33
  • 1.2 Assembly overview - bonnet
    33
  • 1.3 Removing and installing bonnet
    34
  • 1.4 Removing gas strut
    36
  • 1.5 Releasing gas from gas strut
    36
  • 1.6 Removing and installing bonnet hinge
    36
  • 1.7 Insulation ► 07.2010
    37
  • 1.8 Insulation 08.2010 ►
    39
  • 1.9 Assembly overview - bonnet lock and release components
    40
  • 1.10 Bonnet lock ► 07.2010
    40
  • 1.11 Bonnet lock 08.2010 ►
    41
  • 1.12 Removing and installing safety catch
    43
  • 1.13 Detaching the Bowden cable
    43
  • 1.14 Adjusting bonnet
    43
  • 1.15 Removing and installing release lever
    45
  • 2 Rear lid
    46
  • 2.1 Tools
    46
  • 2.2 Assembly overview - rear lid
    46
  • 2.3 Removing and installing rear lid
    47
  • 2.4 Removing gas strut
    50
  • 2.5 Releasing gas from gas strut
    50
  • 2.6 Removing and installing rear lid hinges
    50
  • 2.7 Removing and installing striker pin
    53
  • 2.8 Adjusting rear lid
    53
  • 2.9 Assembly overview - rear lid locking and release components
    55
  • 2.10 Removing and installing handle trim
    57
  • 2.11 Removing and installing rear lid lock
    58
  • 2.12 Stop buffer 09.2010 >
    58
  • 2.13 Registration plate carrier
    60
  • 2.14 Rear lid seal
    61
  • 2.15 Removing and installing rear lid seal
    62
  • 3 Tank flap unit
    63
  • 3.1 Tools
    63
  • 3.2 Assembly overview - tank flap unit
    63
  • Front doors, door components, central locking
    68
  • 1 Front door
    68
  • 1.1 Tools
    68
  • 1.2 Assembly overview - door hinges
    69
  • 1.3 Removing and installing door
    70
  • 1.4 Adjusting door
    72
  • 1.5 Assembly overview - assembly carrier
    73
  • 1.6 Removing and installing assembly carrier
    74
  • 1.7 Assembly overview - door handle and door lock
    79
  • 1.8 Removing and installing lock cylinder housing
    80
  • 1.9 Removing and installing door handle
    81
  • 1.10 Removing and installing door lock
    83
  • 1.11 Bearing bracket
    84
  • 1.12 Reinforcement in the front door
    84
  • 1.13 Door inner seal
    85
  • 1.14 Removing and installing door inner seal
    86
  • 1.15 Removing and installing door outer seal
    87
  • 1.16 Insulation
    91
  • 2 Central locking
    92
  • 2.1 Overview of fitting locations - central locking components
    92
  • 2.2 Removing and installing battery for folding key with remote control
    94
  • Rear doors, door components
    96
  • 1 Rear door
    96
  • 1.1 Tools
    96
  • 1.2 Assembly overview - door hinges
    97
  • 1.3 Removing and installing door
    98
  • 1.4 Adjusting door
    100
  • 1.5 Assembly overview - assembly carrier
    101
  • 1.6 Removing and installing assembly carrier
    102
  • 1.7 Assembly overview - door handle and door lock
    106
  • 1.8 Removing and installing lock cylinder housing
    107
  • 1.9 Removing and installing door handle
    108
  • 1.10 Removing and installing door lock
    110
  • 1.11 Bearing bracket
    111
  • 1.12 Reinforcement in the rear door
    111
  • 1.13 Door inner seals
    112
  • 1.14 Removing and installing door inner seal
    113
  • 1.15 Removing and installing door outer seal
    114
  • 1.16 Insulation
    116
  • Sunroof
    117
  • 1 Sunroof with glass panel
    117
  • 1.1 Tools
    117
  • 1.2 Function
    117
  • 1.3 Assembly overview
    118
  • 1.4 Removing sliding/tilting sunroof glass panel
    119
  • 1.5 Installing sliding/tilting sunroof glass panel
    120
  • 1.6 Adjusting height of sliding/tilting sunroof glass panel
    121
  • 1.7 Checking parallel running of glass panel
    121
  • 1.8 Adjusting parallel running of glass panel
    122
  • 1.9 Renewing panel seal
    122
  • 1.10 Removing wind deflector
    123
  • 1.11 Removing sliding headliner
    123
  • 1.12 Removing sliding/tilting sunroof drive
    124
  • 1.13 Adjusting drive for sliding/tilting sunroof (zero position)
    124
  • 1.14 Removing pre-selector control for sliding/tilting sunroof
    124
  • 1.15 Removing and installing carrier unit
    125
  • 1.16 Operating without current
    127
  • 1.17 Cleaning water drain hoses
    127
  • 2 Panorama sliding/tilting sunroof (Arvin Meritor)
    130
  • 2.1 Tools
    130
  • 2.2 Function
    130
  • 2.3 Basic setting, panoramic sliding sunroof
    131
  • 2.4 Assembly overview - panoramic sliding roof
    131
  • 2.5 Removing and installing front glass panel
    133
  • 2.6 Removing and installing rear glass panel
    137
  • 2.7 Adjusting height of front and rear glass panel
    139
  • 2.8 Renewing seals for rear glass panel
    141
  • 2.9 Removing and installing the exterior seal
    145
  • 2.10 Removing and installing interior seal
    147
  • 2.11 Removing and installing wind deflector
    149
  • 2.12 Removing and installing preselector for glass panel and sunroof sun blind
    152
  • 2.13 Removing and installing sliding sunroof motor
    153
  • 2.14 Removing and installing sunroof sun blind motor
    156
  • 2.15 Assembly overview - sunroof sun blind
    159
  • 2.16 Removing and installing sunroof sun blind
    160
  • 2.17 Removing and installing sunroof sun blind cross strut
    168
  • 2.18 Assembly overview - assembly frame
    169
  • 2.19 Removing and installing sunroof sun blind cable
    170
  • 2.20 Removing and installing assembly frame
    174
  • 2.21 Removing and installing rear part
    177
  • 2.22 Removing and installing front motor plate
    181
  • 2.23 Removing and installing tilting mechanism and front glass panel cable
    184
  • 2.24 Operating without current
    188
  • 2.25 Cleaning water drain hoses
    189
  • Bumpers
    192
  • 1 Front bumper
    192
  • 1.1 Tools
    192
  • 1.2 Repairing front bumper cover
    192
  • 1.3 Installing brackets for parking aid system - vehicles 8.2010 ►
    192
  • 1.4 Front bumper cover ► 10.2006
    197
  • 1.5 Front bumper cover 11.2006 ►
    202
  • 1.6 Front bumper cover 08.2010 ►
    207
  • 2 Rear bumper
    213
  • 2.1 Tools
    213
  • 2.2 Repairing rear bumper cover
    213
  • 2.3 Installing brackets for parking aid system - vehicles 8.2010 ►
    213
  • 2.4 Rear bumper cover ▶ 07.2010
    218
  • 2.5 Rear bumper cover 08.2010 ►
    225
  • 3 Towing bracket
    231
  • 3.1 Tools
    231
  • 3.2 Assembly overview - towing bracket
    231
  • Glazing
    233
  • 1 Flush bonded windows
    233
  • 1.1 Tools
    233
  • 1.2 Materials
    236
  • 1.3 Repairing windscreen
    236
  • 1.4 Assembly overview - windscreen
    236
  • 1.5 Assembly overview - plenum chamber cover
    238
  • 1.6 Removing windscreen
    240
  • 1.7 Installing windscreen
    241
  • 1.8 Assembly overview - rear window
    241
  • 1.9 Removing undamaged rear window
    242
  • 1.10 Removing broken rear window
    243
  • 1.11 Installing rear window
    243
  • 1.12 Assembly overview - rear side window
    243
  • 1.13 Removing undamaged rear side window
    245
  • 1.14 Removing broken rear side window
    247
  • 1.15 Installing rear side window
    247
  • 1.16 Preparing old undamaged window for glazing
    248
  • 1.17 Preparing new window without precoating for glazing
    248
  • 1.18 Preparing new window with precoating for glazing
    249
  • 1.19 Preparing body flange for glazing
    250
  • 1.20 Installation instructions
    251
  • 1.21 Minimum curing period
    251
  • 1.22 Touching up paint damage
    252
  • 1.23 Cleaning off excess adhesive sealing material
    252
  • 2 Front door window
    253
  • 2.1 Tools
    253
  • 2.2 Assembly overview
    253
  • 2.3 Removing and installing door window
    255
  • 2.4 Removing and installing window regulator motor
    258
  • 2.5 Removing and installing window channel
    259
  • 3 Rear door window
    262
  • 3.1 Tools
    262
  • 3.2 Assembly overview
    262
  • 3.3 Removing and installing door window
    264
  • 3.4 Removing and installing window regulator motor
    266
  • 3.5 Removing and installing window slot outer seal
    267
  • 3.6 Assembly overview - window channel
    267
  • 3.7 Removing and installing window channel
    268
  • 4 Windows having threaded connections
    270
  • 4.1 Tools
    270
  • 4.2 Removing and installing front side window
    270
  • Exterior equipment
    272
  • 1 Wheel housing liners
    272
  • 1.1 Tools
    272
  • 1.2 Front wheel housing liner
    272
  • 1.3 Rear wheel housing liner
    275
  • 2 Exterior mirrors - vehicles ► 7.2010
    278
  • 2.1 Tools
    278
  • 2.2 Assembly overview - exterior mirror
    278
  • 2.3 Removing and installing mirror glass
    279
  • 2.4 Removing and installing mirror housing
    280
  • 2.5 Removing and installing turn signal repeater
    281
  • 2.6 Removing and installing assembly bracket
    281
  • 2.7 Removing and installing exterior mirror
    282
  • 3 Exterior mirrors - vehicles 8.2010 ►
    283
  • 3.1 Tools
    283
  • 3.2 Assembly overview - exterior mirror
    283
  • 3.3 Removing and installing mirror glass
    284
  • 3.4 Removing and installing adjustment unit with motor
    287
  • 3.5 Removing and installing frame
    288
  • 3.6 Removing and installing mirror housing
    289
  • 3.7 Removing and installing side turn signal and entry light in exterior mirror
    290
  • 3.8 Removing and installing exterior mirror
    292
  • 4 Radiator grille
    294
  • 4.1 Tools
    294
  • 4.2 Radiator grille ► 10.06
    294
  • 4.3 Radiator grille 11.06 ►
    297
  • 4.4 Removing and installing radiator grille 08.2010 ▶
    299
  • 4.5 Removing and installing company emblem 11.06 ►
    302
  • 4.6 Removing and installing company emblem 08.2010 ▶
    304
  • 5 Mouldings and trims
    306
  • 5.1 Tools
    306
  • 5.2 Assembly overview - water deflector
    306
  • 5.3 Renewing protective side strips
    308
  • 5.4 Removing and installing stone-chip protection trim
    309
  • 5.5 Decorative trims
    312
  • 5.6 Wheel arch trim
    315
  • 6 Removing and installing roof railing
    316
  • 6.1 Tools
    316
  • 6.2 Assembly overview - roof railing
    316
  • 6.3 Removing and installing roof railing
    317
  • 6.4 Assembly overview - roof railing retaining bracket
    320
  • 6.5 Removing and installing roof railing retaining bracket
    321
  • 7 Special body kit, Cross Touran
    323
  • 7.1 Safety requirements
    323
  • 7.2 Tools
    323
  • 7.3 Materials
    323
  • 7.4 Assembly overview - bolt-on components
    323
  • 7.5 Side member extension and wheel arch trim
    325
  • 7.6 Retaining strip for side member extension
    330
  • 7.7 Front and rear wheel arch trims
    333
  • 7.8 Bumper trims
    339
  • 7.9 Preparing add-on parts for bonding
    343
  • 7.10 Preparing body kit component for bonding
    343
  • 7.11 Installation instructions
    344
  • 7.12 Minimum curing period
    344
  • 7.13 Touching up paint damage
    344
  • 7.14 Cleaning off excess adhesive sealing material
    344
  • 8 Lettering
    345
  • 8.1 Tools
    345
  • 8.2 Fitting notes
    345
  • 8.3 Company emblem on rear lid
    346
  • 8.4 Rear lettering - dimensions > 07.2010
    347
  • 8.5 Rear lettering - dimensions 08.2010 >
    348
  • 8.6 Dimensions for lettering on side
    349
  • 9 Scuff protection film
    351
  • 9.1 Renewing scuff protection film
    351
Manufacturer's designation General body repairs, exterior
Manufacturer Volkswagen
Suitable for Touran (2003 - 2011)
Suitable car types 1T
Category Reparaturanleitung

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