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Brake systems

For Touran

Original Volkswagen repair manual


14,29 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

8.689 KB

168 Sites

Detailed technical data

Immediately readable

This repair manual contains: General notes on anti-lock brake system, Connecting VAS 5051 and selecting functions, Electrical/electronic components and locations, Fault display via warning lamps, Removing and installing parts of ABS system on front and rear axle, Assembly overview - handbrake lever, Repairing rear brake caliper and Pressurised leak test. Show more
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Repair manual Touran Brake systems PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Brake allocation via PR No
    1
  • 1.1 Front brakes
    1
  • 1.2 Rear brakes
    2
  • 2 Technical data for brakes
    3
  • 2.1 Brake master cylinder and brake servo
    3
  • 2.2 Front brakes FN 3
    3
  • 2.3 Rear brakes (disc brakes)
    4
  • 3 Brake test
    5
  • 3.1 General
    5
  • 3.2 Test for vehicles with front-wheel drive
    5
  • Anti-lock brake system
    6
  • 1 General notes on anti-lock brake system
    6
  • 2 Notes for repair work on anti-lock brake system
    7
  • 3 Connecting VAS 5051 and selecting functions
    8
  • 4 Electrical/electronic components and locations
    10
  • 4.1 ABS Mark 70 (ABS/TCS)
    10
  • 4.2 ABS Mark 60 (ABS/EDL/TCS/ESP) up to Week 22/2008
    12
  • 4.3 ABS Mark 60 (ABS/EDL/TCS/ESP) from Week 22/2008
    14
  • 4.4 ABS Mark 60 EC (ABS/EDL/TCS/ESP) from Week 22/2008, LHD
    16
  • 5 Fault display via warning lamps
    19
  • 6.1 ABS Mark 70 (ABS/TCS) (LHD vehicle)
    21
  • 6.2 ABS Mark 70 (ABS/TCS) (RHD vehicle)
    29
  • 6.3 ABS Mark 60 (ABS/EDL/TCS/ESP) to Week 22/2008, LHD
    36
  • 6.4 ABS Mark 60 EC (ABS/EDL/TCS/ESP) from Week 22/2008, LHD
    44
  • 6.5 ABS Mark 60 EC (ABS/EDL/TCS/ESP) (RHD vehicle)
    52
  • 7 Removing and installing parts of ABS system on front and rear axle
    61
  • 7.1 Removing and installing parts of ABS system on front axle
    61
  • 7.2 Removing and installing parts of ABS system on rear axle
    62
  • 8 Removing and installing parts of ESP system
    65
  • 8.1 Removing and installing ESP sensor unit G419
    65
  • 8.2 Removing and installing steering angle sender G85
    65
  • Brakes - mechanism
    67
  • 1 Repairing front brakes
    67
  • 1.1 Repairing front brakes, FN 3 brake caliper
    67
  • 1.2 Removing and installing brake pads, brake caliper FN 3
    70
  • 1.3 Removing and installing brake caliper, FS III brake caliper
    72
  • 2 Repairing rear brakes
    77
  • 2.1 Assembly overview - rear brake CII 41
    77
  • 2.2 Removing and installing brake pads, CII 41
    79
  • 2.3 Removing and installing brake caliper, CII 41
    81
  • 2.4 Assembly overview - Bosch rear wheel brake
    84
  • 2.5 Removing and installing brake pads, Bosch
    86
  • 2.6 Removing and installing brake caliper, Bosch
    88
  • 3 Assembly overview - handbrake lever
    92
  • 3.1 Removing and installing handbrake cable up to model year 2007
    92
  • 3.2 Removing and installing handbrake cable from model year 2008
    94
  • 3.3 Adjusting handbrake
    96
  • 4 Assembly overview - brake pedal
    98
  • 4.1 Assembly overview - brake pedal, left-hand drive
    98
  • 4.2 Assembly overview - brake pedal, right-hand drive
    103
  • Brakes - hydraulics
    108
  • 1 Repairing front brake caliper
    108
  • 1.1 Repairing brake caliper FN 3
    108
  • 1.2 Removing and installing piston for brake caliper FN 3
    108
  • 2 Repairing rear brake caliper
    112
  • 2.1 Assembly overview - brake caliper CII 41
    112
  • 2.2 Removing and installing piston for brake caliper CII 41
    113
  • 2.3 Assembly overview - Bosch brake caliper
    115
  • 2.4 Removing and installing brake caliper piston, Bosch
    117
  • 3 Pressurised leak test
    120
  • 3.1 Test prerequisites:
    120
  • 4 Bleeding brake system
    121
  • 4.1 Bleeding brake system with the brake filling and bleeding equipment VAS 5234
    121
  • 4.2 Changing brake fluid
    123
  • 5 Brake servo and brake master cylinder
    124
  • 5.1 Assembly overview - brake servo/brake master cylinder to Week 22/2008, LHD
    124
  • 5.2 Assembly overview - brake servo/brake master cylinder from Week 22/2008, LHD
    126
  • 5.3 Assembly overview - brake servo/brake master cylinder (right-hand drive vehicle)
    128
  • 5.4 Overview - vacuum pump for brake servo (diesel vehicles)
    130
  • 5.5 Vacuum pump for brake servo (vehicles with 2.0 l petrol engine)
    130
  • 5.6 Checking brake servo vacuum system
    131
  • 5.7 Checking non-return valve
    135
  • 5.8 Removing and installing vacuum sender G608
    135
  • 5.9 Removing and installing brake servo pressure sensor G294
    135
  • 5.10 Removing and installing brake servo vacuum sender G483 to Week 22/2008
    136
  • 5.11 Vacuum pump for brakes V192
    136
  • 5.12 Removing and installing brake light switch F from Week 45/2005, LHD
    137
  • 5.13 Removing and installing brake light switch F , right-hand drive
    138
  • 6 Removing and installing brake master cylinder
    141
  • 6.1 Removing and installing brake master cylinder, left-hand drive
    141
  • 6.2 Removing and installing brake master cylinder, right-hand drive
    142
  • 7 Removing and installing brake servo
    147
  • 7.1 Removing and installing brake servo, left-hand drive
    147
  • 7.2 Removing and installing brake servo, right-hand drive vehicle
    150
  • 8 Repairing brake lines
    160
  • 8.1 Assembly overview - flanging tool
    162
  • 8.2 Work instructions
    162
Manufacturer's designation Brake systems
Manufacturer Volkswagen
Suitable for Touran (2003 - 2011)
Suitable car types 1T
Category Reparaturanleitung

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