Maintenance

Chapter overview

• 1 Engine list
  1
• 2 Service work
  8
• 2.1 Information about flexible or fixed service
  8
• 2.2 Service tables up to model year ►2020
  11
• 2.3 Service tables as of model year 2021►
  20
• 3 General information
  29
• 3.1 General warnings for working on high-voltage system
  29
• 3.2 Raising vehicle with lifting platform or trolley jack
  29
• 3.3 Entries in service schedule
  31
• 3.4 Connecting vehicle diagnostic tester
  31
• 3.5 Vehicle identification number
  32
• 3.6 Vehicle data sticker
  34
• 3.7 Severe operating conditions
  35
• 3.8 Countries with hot climate
  36
• 3.9 Country overview for diesel not compliant with EN 590/EN 15940
  36
• 3.10 Country overview for petrol not compliant with EN 228
  37
• 3.11 Engine code and engine number
  38
• 3.12 Countries with high levels of dust
  38
• 3.13 Identification plate
  39
• 3.14 Shortened intervals for spark plug replacement
  40
• 4 Descriptions of work
  45
• 4.1 Swivel joints and suspension link mountings: inspecting
  47
• 4.2 Automatic headlight control and static cornering light: checking function
  48
• 4.3 Front passenger front airbag: checking key switch and “ON/OFF function”
  50
• 4.4 Battery (12V): checking battery terminal clamps for secure seating
  51
• 4.5 Battery (12V): checking with battery tester (always refer to workshop manual)
  54
• 4.6 Status of battery (12V): reading - sending diagnosis protocol via online connection
  55
• 4.7 Tyres: checking condition, wear pattern, tyre pressure and tread depth
  55
• 4.8 Brake and clutch system: change brake fluid
  70
• 4.9 Brake system and shock absorbers: inspecting for leaks and damage
  77
• 4.11 Brake fluid level: checking
  80
• 4.12 Dual clutch gearbox 0D9: changing gear oil and filter
  82
• 4.13 Dual clutch gearbox 0DD: changing gear oil
  82
• 4.14 Dual clutch gearbox 0DL: changing gear oil
  82
• 4.15 Dual clutch gearbox 0GC: changing gear oil
  82
• 4.16 Diesel particulate filter: checking
  82
• 4.17 Electric windows: checking positioning (open and close functions)
  82
• 4.19 Boots: inspecting
  83
• 4.20 All-wheel drive coupling: changing oil
  84
• 4.21 High-voltage battery: checking charge level
  88
• 4.22 Maintenance of high-voltage battery
  88
• 4.23 High-voltage battery: charging
  88
• 4.24 Head-up display (HUD): removing protective film
  89
• 4.25 Hybrid components: inspect for damage to high-voltage components and wires
  89
• 4.26 Interior and exterior body: inspecting for corrosion with doors and flaps open
  89
• 4.27 Poly V-belt: renewing
  90
• 4.28 Poly V-belt: checking condition
  90
• 4.29 Cooling system: checking frost protection and coolant level
  92
• 4.31 Diesel fuel filter: renewing
  99
• 4.32 Air filter: cleaning housing and renewing filter element
  101
• 4.33 Multi-purpose additive for diesel fuel: adding
  110
• 4.34 Multi-purpose additive for petrol fuel: adding
  112
• 4.36 Engine cover panel “top”: removing and installing
  115
• 4.37 Motor compartment cover (noise insulation) “bottom”: removing and installing
  118
• 4.38 Engine oil level: checking
  118
• 4.39 Engine oil: draining, renewing oil filter and filling engine oil
  119
• 4.40 Engine oil: capacities and specifications up to model year ►2020
  130
• 4.41 Engine oil: capacities and specifications as of model year 2021►
  132
• 4.42 Panoramic sliding sunroof
  134
• 4.43 Panorama sliding roof with rear panorama roof
  142
• 4.44 Road test: performing (driving behaviour, noises, air conditioner etc.)
  145
• 4.45 Wheel securing bolts: tightening to specified torque
  145
• 4.46 Reducing agent (AdBlue®/DEF): replenishing
  146
• 4.47 Reducing agent (AdBlue®/DEF): changing
  151
• 4.48 Tyre pressure indicator: calibrating
  151
• 4.49 Tyre repair set: checking
  152
• 4.50 Window wash/wipe system and headlight washer system: checking function
  152
• 4.51 Headlight adjustment: checking halogen headlights
  156
• 4.52 Headlight adjustment: checking LED headlights with cornering light
  160
• 4.53 Headlight adjustment: checking LED headlights
  166
• 4.54 Headlight adjustment: checking matrix LED headlights
  171
• 4.55 Headlight adjustment: checking fog lights
  176
• 4.58 Service interval display: resetting
  180
• 4.59 Service interval display: recoding
  181
• 4.60 Track rods: checking clearance, attachment and boots
  182
• 4.61 Dust and pollen filter: cleaning housing and renewing filter element
  183
• 4.62 Transportation mode: switching off
  183
• 4.63 Transportation devices: removing blocking pieces
  184
• 4.64 Clock and date: setting
  185
• 4.66 Warning stickers, Passat GTE: checking
  186
• 4.68 Toothed belt (petrol engines): renewing
  187
• 4.69 Camshaft drive toothed belt (diesel engines): renewing
  187
• 4.70 Spark plugs: renewing
  187
• 5 Exhaust emissions test
  204
• 5.1 Exhaust emissions test for petrol engines
  204
• 5.2 Exhaust emissions test for diesel engines
  206
• 6 00 Periodic Technical Inspection (PTI)
  210
• 7 Glossary
  214
• 8 \---Change history---
  217