Technical data
11 Technical data
11.1 Technical data
11.2 Engine number
11.3 Engine data
1Removing and installing engine
31 Removing and installing engine
31.1 Removing and installing engine
31.2 Notes on removing
51.3 Notes on installing
91.4 Tightening torques
111.5 Front engine mounting
131.6 Electro/hydraulic engine mounting, left and right
141.7 Additional information and removal instructions for vehicles with air conditioner
16Crankshaft group
171 Dismantling and assembling engine
171.1 Dismantling and assembling engine
171.2 Removing and installing ribbed belt
321.3 Removing and installing bracket for vane pump and oil cooler
351.4 Removing, installing and tensioning toothed belts
371.5 Removing toothed belt from camshaft sprockets
452 Removing and installing sealing flanges and flywheel/drive plate
532.1 Removing and installing sealing flanges and flywheel/drive plate
532.2 Renewing crankshaft oil seal -belt pulley end
572.3 Removing and installing front sealing flange
592.4 Removing and installing dual mass flywheel
622.5 Removing and installing drive plate
633 Removing and installing crankshaft
653.1 Removing and installing crankshaft
653.2 Crankshaft dimensions
703.3 Removing and installing sprocket
704 Dismantling and assembling pistons and conrods
724.1 Dismantling and assembling pistons and conrods
724.2 Checking piston projection at TDC
794.3 Piston and cylinder dimensions
80Cylinder head, Valve gear
821 Removing and installing cylinder head
821.1 Removing and installing cylinder head
821.2 Removing and installing front intake manifold
871.3 Removing and installing left intake manifold
881.4 Removing and installing right intake manifold
901.5 Removing and installing left cylinder head cover
921.6 Removing and installing cylinder head cover
941.7 Removing left cylinder head
971.8 Removing right cylinder head
1001.9 Installing cylinder head
1041.10 Checking compression pressures
1072 Servicing valve mechanism
1082.1 Servicing valve mechanism
1082.2 Check axial clearance of camshafts
1152.3 Replacing camshaft oil seal
1162.4 Removing and installing camshafts
1182.5 Checking hydraulic compensation elements
1222.6 Renewing valve stem seals
1232.7 Checking valve guides
125Lubrication
1261 Removing and installing parts of the lubrication system
1261.1 Removing and installing parts of the lubrication system
1261.2 Removing and installing oil filter bracket
1351.3 Removing and installing oil sump - lower part
1371.4 Removing and installing oil pump
1391.5 Removing and installing oil sump - upper part
1431.6 Renewing oil check valve
1471.7 Removing and installing oil cooler
1481.8 Checking oil pressure and oil pressure switch
150Cooling system
1531 Removing and installing parts of cooling system
1531.1 Removing and installing parts of cooling system
1531.2 Parts of cooling system body side
1541.3 Coolant pump and thermostat
1571.4 Coolant pipes - overview
1591.5 Draining and filling coolant
1611.6 Removing and installing coolant pump
1651.7 Removing and installing thermostat
1671.8 Removing and replacing front coolant pipe
1731.9 Removing and replacing left upper and lower coolant pipe
1741.10 Removing and replacing right coolant pipe
1761.11 Removing and installing radiator
176Fuel supply system
1781 Removing and installing parts of fuel supply system
1781.1 Removing and installing parts of fuel supply system
1781.2 Removing and installing fuel tank with its attachments
1791.3 Servicing fuel filter
1931.4 Safety precautions when working on the fuel supply system
1951.5 Rules for cleanliness
1951.6 Emptying fuel tank
1951.7 Removing and installing fuel tank
1961.8 Checking low fuel level sender
1981.9 Removing and installing fuel gauge sender
2001.10 Removing and installing fuel delivery unit
2011.11 Removing and installing suction jet pump
2051.12 Checking fuel pump
2081.13 Bleeding fuel system
2112 Accelerator mechanism
2132.1 Accelerator mechanism
2132.2 Servicing accelerator mechanism
2132.3 Checking accelerator pedal position sender
2162.4 Adjusting pedal position sender (vehicles >05.99)
222Charging
2231 Charge air system with turbocharger
2231.1 Charge air system with turbocharger
2231.2 Removing and installing turbocharger with attachments
2231.3 Removing and installing turbocharger
2261.4 Removing and installing compensator
2281.5 Removing and installing parts of charge air cooling system
2301.6 Removing and installing charge air cooler
2321.7 Charge pressure control hose routing diagram
2331.8 Rules for cleanliness
2342 Checking charge pressure system
2352.1 Checking charge pressure system
2352.2 Checking turbocharger and charge pressure control
2352.3 Checking pressure unit for charge pressure regulating valve
2402.4 Checking charge pressure control solenoid valve
242Exhaust system
2461 Removing and installing parts of exhaust system
2461.1 Removing and installing parts of exhaust system
2461.3 Front exhaust pipe and catalyst with attachments
2501.4 Silencer with mountings
2521.5 Removing and installing left exhaust manifold with front exhaust pipe
2541.6 Removing and installing right exhaust manifold with front exhaust pipe
2562 Exhaust gas recirculation system
2582.1 Exhaust gas recirculation system
2582.2 Vacuum hose connection diagram
2582.3 Checking exhaust gas recirculation valve (mechanical)
2592.4 Removing and installing exhaust gas recirculation valve
2602.5 Checking exhaust gas recirculation
261