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Brakes

For Polo Vivo

Original Volkswagen repair manual


15,53 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

9.887 KB

185 Sites

Detailed technical data

Immediately readable

This repair manual contains: General notes for anti-lock brake system (ABS), Connecting VAS 5051 and selecting functions, Electrical/electronic components and locations, Fault display via warning lamps, Assembly overview - hydraulic unit, brake servo/brake master cylinder, Removing and installing parts of ABS system on front and rear axle, Handbrake, Repairing rear brake calipers and Pressurised leak test. Show more
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Repair manual Polo Vivo Brakes PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Brake allocation via PR No
    1
  • 1.1 Front brakes
    1
  • 1.2 Rear brakes
    2
  • 2 Technical data for brakes
    3
  • 2.1 Brake master cylinder and brake servo
    3
  • 2.2 Front brakes
    3
  • 2.3 Rear brakes
    5
  • 3 Brake test
    7
  • 3.1 General
    7
  • 3.2 Test for vehicles with front-wheel drive
    7
  • Anti-lock brake system
    8
  • 1 General notes for anti-lock brake system (ABS)
    8
  • 1.1 Bosch 8.2
    8
  • 2 Notes for repair work on anti-lock brake system
    10
  • 3 Connecting VAS 5051 and selecting functions
    11
  • 4 Electrical/electronic components and locations
    13
  • 4.1 Bosch 8.2 ABS
    13
  • 4.2 Bosch 8.2i ABS/EDL/TCS/ESP
    14
  • 5 Fault display via warning lamps
    17
  • 6 Assembly overview - hydraulic unit, brake servo/brake master cylinder
    20
  • 6.1 Bosch 8.2 ABS, left-hand drive
    20
  • 6.2 Bosch 8.2 ABS, right-hand drive
    30
  • 6.3 Bosch 8.2i ABS/EDS/ASR/ESP, left-hand drive
    40
  • 6.4 Bosch 8.2i ABS/EDS/ASR/ESP, right-hand drive
    50
  • 7 Removing and installing parts of ABS system on front and rear axle
    61
  • 7.1 Removing and installing parts of ABS system on front axle
    61
  • 7.3 Removing and installing parts of anti-lock brake system on rear axle (disc brakes)
    64
  • 8 Removing and installing parts of ESP system
    67
  • 8.2 Removing and installing steering angle sender G85
    67
  • Brakes - mechanism
    68
  • 1 Repairing front brakes
    68
  • 1.1 Repairing front brakes, FS III brake caliper
    68
  • 1.2 Removing and installing brake pads, brake caliper FS III
    70
  • 1.3 Removing and installing brake caliper FS III
    72
  • 1.4 Repairing front brakes, FN 3 brake caliper
    75
  • 1.5 Removing and installing brake pads, brake caliper FN 3
    77
  • 1.6 Removing and installing brake caliper FN 3
    80
  • 2.1 Rear wheel brake (One shot (wedge) system) - assembly overview
    82
  • 2.2 Brake drum (One shot (wedge) system) - position
    84
  • 2.3 Brake shoes (One shot - wedge - system) - remove and install
    84
  • 3.1 Assembly overview – rear brake, disc brake
    89
  • 3.2 Assembly overview - rear wheel brake (Micrometric system)
    91
  • 3.3 Removing and installing brake pads or linings
    93
  • 3.4 Removing and installing brake caliper
    96
  • 3.5 Remove and install brake shoes (Micrometric system)
    98
  • 4 Handbrake
    110
  • 4.1 Handbrake - assembly overview
    110
  • 4.2 Handbrake cable (drum brake) - remove and install
    111
  • 4.3 Handbrake (One shot (wedge) system) - adjust
    115
  • 4.4 Handbrake (Micrometer system) - adjust
    117
  • 5 Assembly overview - brake pedal
    119
  • 5.1 Assembly overview - brake pedal, left-hand drive
    119
  • 5.2 Assembly overview - brake pedal, right-hand drive
    122
  • Brakes - hydraulics
    127
  • 1 Repairing front brake calipers
    127
  • 1.1 Repairing FS III brake calipers
    127
  • 1.2 Removing and installing brake caliper FS III
    127
  • 1.3 Repairing FN 3 brake calipers
    130
  • 1.4 Removing and installing brake caliper piston FN 3
    130
  • 2 Repairing rear brake calipers
    135
  • 2.1 Removing and installing rear brake caliper piston
    136
  • 3 Pressurised leak test
    140
  • 3.1 Test prerequisites:
    140
  • 4 Bleeding brake system
    141
  • 4.1 Bleeding brake system with brake filling and bleeding equipment VAS 5234
    141
  • 4.2 Changing brake fluid
    143
  • 5 Assembly overview - brake servo/brake master cylinder
    144
  • 5.1 Assembly overview - brake servo/brake master cylinder (left-hand drive vehicle)
    144
  • 5.2 Assembly overview - brake servo/brake master cylinder (right-hand drive vehicle)
    146
  • 5.3 Vacuum pump for brake servo (vehicles with diesel engine)
    148
  • 5.4 Checking brake servo vacuum system
    149
  • 5.5 Checking non-return valve
    154
  • 5.6 Vacuum pump for brakes V192
    154
  • 5.7 Removing and installing brake servo pressure sensor G294
    156
  • 5.8 Removing and installing brake light switch F, left-hand drive
    157
  • 5.9 Removing and installing brake light switch F, right-hand drive
    158
  • 6 Removing and installing brake master cylinder
    160
  • 6.1 Removing and installing brake master cylinder, left-hand drive
    160
  • 6.2 Removing and installing brake master cylinder, right-hand drive vehicle
    161
  • 7 Removing and installing brake servo
    166
  • 7.1 Removing and installing brake servo, left-hand drive
    166
  • 7.2 Removing and installing brake servo, right-hand drive vehicle
    169
  • 8 Repairing brake lines
    177
  • 8.1 Assembly overview - flanging tool
    178
  • 8.2 Work instructions
    179
Manufacturer's designation Brakes
Manufacturer Volkswagen
Suitable for Polo Vivo (2018 >)
Suitable car types 6RS
Category Reparaturanleitung

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