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General body repairs, exterior

For Polo Vivo

Original Volkswagen repair manual


36,46 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

44.023 KB

513 Sites

Detailed technical data

Immediately readable

This repair manual contains: Lock carrier, Wings, Bulkhead, Bonnet (hood), Tank flap unit, Door, Central locking, Bumper, front, Rear windscreen, Mouldings, trims, extensions, Roof moulding and roof railing, Exterior mirror, Lettering and emblems and Special add-on parts. Show more
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Repair manual Polo Vivo General body repairs, exterior PDF download has the following content:

Chapter overview

  • Body - front
    1
  • 1 Lock carrier
    1
  • 1.1 Assembly overview – lock carrier
    1
  • 1.2 Removing and installing lock carrier
    2
  • 1.3 Moving to and back from service position
    5
  • 1.4 Releasing and engaging pressure hose with plug-in connector
    9
  • 2 Wings
    11
  • 2.1 Assembly overview - wing
    11
  • 2.2 Assembly overview – insulation and foam elements
    12
  • 2.3 Removing and installing wing
    13
  • 2.4 Removing and installing wing bracket
    16
  • 3 Bulkhead
    19
  • 3.1 Assembly overview - plenum chamber bulkhead
    19
  • 3.2 Assembly overview - plenum chamber bulkhead
    20
  • 3.3 Assembly overview - plenum chamber cover
    21
  • 3.4 Removing and installing plenum chamber bulkhead
    22
  • 3.5 Removing and installing plenum chamber cover
    23
  • Bonnet, rear lid
    27
  • 1 Bonnet (hood)
    27
  • 1.1 Assembly overview - bonnet
    27
  • 1.2 Assembly overview - Bowden cable
    28
  • 1.3 Assembly overview – bonnet release lever
    29
  • 1.4 Removing and installing bonnet
    30
  • 1.5 Adjusting bonnet
    33
  • 1.6 Adjusting lid lock
    34
  • 1.7 Adjusting striker pin
    34
  • 1.8 Removing and installing bonnet lock
    35
  • 1.9 Removing and installing bonnet release lever
    40
  • 1.10 Removing and installing striker pin
    41
  • 1.11 Removing and installing hinges
    42
  • 1.12 Removing and installing insulation
    44
  • 1.13 Removing and installing support rod
    46
  • 1.14 Detaching Bowden cable
    47
  • 2 Rear lid
    49
  • 2.1 Assembly overview - rear lid
    49
  • 2.2 Assembly overview – hinges
    50
  • 2.3 Assembly overview - gas strut
    51
  • 2.4 Removing and installing rear lid
    52
  • 2.5 Removing and installing stop buffer
    55
  • 2.6 Adjusting rear lid
    56
  • 2.7 Adjusting striker pin
    58
  • 2.8 Adjusting adjusting buffer
    60
  • 2.9 Removing and installing rear lid lock
    61
  • 2.10 Removing and installing operating mechanism
    63
  • 2.11 Removing and installing hinges
    65
  • 2.12 Removing and installing striker pin
    67
  • 2.13 Removing and installing rear lid seal
    69
  • 2.14 Removing and installing gas strut
    70
  • 2.15 Releasing gas from gas strut
    72
  • 3 Tank flap unit
    73
  • 3.1 Assembly overview - tank flap unit
    73
  • 3.2 Removing and installing tank flap unit
    73
  • 3.3 Removing and installing fuel tank flap
    76
  • Front doors, door components, central locking
    78
  • 1 Door
    78
  • 1.1 Assembly overview - door
    78
  • 1.2 Removing and installing inner door seal
    80
  • 1.3 Removing and installing outer door seal
    82
  • 1.4 Removing and installing door
    84
  • 1.5 Installing after renewing A-pillar
    86
  • 1.6 Adjusting door
    88
  • 1.7 Adjusting striker pin
    90
  • 1.8 Removing and installing door arrester
    92
  • 2 Door components
    94
  • 2.1 Assembly overview - door components
    94
  • 2.2 Assembly overview - door handle and door lock
    97
  • 2.3 Assembly overview - insulation
    98
  • 2.4 Removing and installing window regulator motor
    99
  • 2.5 Removing and installing window regulator
    101
  • 2.6 Removing and installing inner door cover
    104
  • 2.7 Removing and installing striker pin
    107
  • 2.8 Removing and installing lock cylinder cover cap
    108
  • 2.9 Removing and installing lock cylinder
    109
  • 2.10 Removing and installing cap without lock cylinder
    112
  • 2.11 Removing and installing door handle
    115
  • 2.12 Removing and installing mounting bracket
    117
  • 2.13 Removing and installing door lock
    119
  • 2.14 Removing and installing window channel
    123
  • 2.15 Removing and installing window slot inner seal
    126
  • 2.16 Removing and installing window slot outer seal
    127
  • 3 Central locking
    131
  • 3.1 Overview of fitting locations - central locking
    131
  • 3.2 Removing and installing ignition key battery
    133
  • 3.3 Adapting keys with remote control
    135
  • 3.4 Removing and installing tank filler flap locking motor V155
    135
  • Rear doors, door components
    137
  • 1 Door
    137
  • 1.1 Assembly overview - door
    137
  • 1.2 Removing and installing inner door seal
    139
  • 1.3 Removing and installing outer door seal
    141
  • 1.4 Removing and installing door
    141
  • 1.5 Installing after renewing B-pillar
    144
  • 1.6 Adjusting door
    146
  • 1.7 Adjusting striker pin
    149
  • 1.8 Removing and installing door arrester
    150
  • 2 Door components
    153
  • 2.1 Assembly overview - door components
    153
  • 2.2 Assembly overview - door handle and door lock
    154
  • 2.3 Assembly overview - insulation
    155
  • 2.4 Removing and installing window regulator motor
    156
  • 2.5 Removing and installing window crank
    158
  • 2.6 Removing and installing window crank mechanism
    159
  • 2.7 Removing and installing window regulator
    161
  • 2.8 Removing and installing inner door cover
    163
  • 2.9 Removing and installing striker pin
    164
  • 2.10 Removing and installing cap
    165
  • 2.11 Removing and installing door handle
    168
  • 2.12 Removing and installing mounting bracket
    170
  • 2.13 Removing and installing door lock
    172
  • 2.14 Removing and installing window channel
    175
  • 2.15 Removing and installing window slot inner seal
    178
  • 2.16 Removing and installing window slot outer seal
    178
  • Sunroof
    181
  • 1 Sliding sunroof
    181
  • 1.1 Function
    181
  • 1.2 Assembly overview - sliding sunroof
    183
  • 1.3 Assembly overview - sunroof roller blind
    185
  • 1.4 Assembly overview – sliding sunroof frame and front trim
    186
  • 1.5 Removing and installing sliding sunroof frame
    187
  • 1.6 Removing and installing wind deflector
    198
  • 1.7 Removing and installing glass panel
    199
  • 1.8 Removing glass panel when drive is defective
    203
  • 1.9 Adjusting glass panel
    205
  • 1.10 Removing and installing guide plate
    207
  • 1.11 Removing and installing front trim for sliding sunroof
    212
  • 1.12 Removing and installing sliding sunroof adjustment control unit J245
    222
  • 1.13 Removing and installing glass panel seal
    224
  • 1.14 Removing and installing interior seal
    225
  • 1.15 Removing and installing cover
    226
  • 1.16 Removing and installing sunroof switch
    228
  • 1.17 Removing and installing sunroof roller blind
    228
  • 1.18 Removing and installing tension bow
    232
  • 1.19 Adapting sliding sunroof adjustment control unit J245
    235
  • 1.20 Operating without current
    236
  • 2 Water drain hoses
    237
  • 2.1 Assembly overview - water drainage hoses
    237
  • 2.2 Cleaning water drainage hoses
    237
  • Bumpers
    240
  • 1 Bumper, front
    240
  • 1.1 Assembly overview - bumper cover
    240
  • 1.2 Assembly overview - impact bar
    245
  • 1.3 Assembly overview - add-on parts
    246
  • 1.4 Removing and installing bumper cover
    255
  • 1.5 Installing number plate carrier
    274
  • 1.6 Repairing bumper cover
    275
  • 1.7 Installing brackets for parking aid system
    276
  • 2 Bumper, rear
    281
  • 2.1 Assembly overview - bumper cover
    281
  • 2.2 Assembly overview - impact bar
    286
  • 2.3 Assembly overview - add-on parts
    287
  • 2.4 Removing and installing bumper cover
    291
  • 2.5 Installing number plate carrier
    304
  • 2.6 Repairing bumper cover
    305
  • 2.7 Installing brackets for parking aid system
    306
  • Glazing
    311
  • 1 Repair instructions
    311
  • 1.1 Minimum curing periods for bonded windows
    311
  • 1.2 Installation instructions for bonded windows
    311
  • 1.3 Preparing old undamaged windows for fitting
    313
  • 1.4 Preparing new windows for installing
    313
  • 1.5 Preparing body flange for fitting
    314
  • 1.6 Cleaning off excess adhesive
    315
  • 2 Windscreen
    316
  • 2.1 Assembly overview - windscreen
    316
  • 2.2 Removing and installing windscreen
    317
  • 3 Rear windscreen
    322
  • 3.1 Assembly overview - rear window
    322
  • 3.2 Removing and installing rear window
    322
  • 3.3 Removing broken rear window
    327
  • 4 Side window
    328
  • 4.1 Assembly overview - rear side windows
    328
  • 4.2 Removing and installing rear side window
    329
  • 4.3 Removing broken rear side window
    338
  • 5 Door windows
    339
  • 5.1 Assembly overview - front door window
    339
  • 5.2 Assembly overview - rear door window
    339
  • 5.3 Removing and installing front door window
    340
  • 5.4 Removing and installing rear door window
    345
  • Exterior equipment
    350
  • 1 Radiator grille and front trim
    350
  • 1.1 Assembly overview - radiator grille
    350
  • 1.2 Removing and installing radiator grille
    351
  • 2 Spoiler
    355
  • 2.1 Assembly overview - spoiler
    355
  • 2.2 Removing and installing spoiler
    358
  • 2.3 Removing adapter
    371
  • 2.4 Removing and installing side piece of spoiler
    375
  • 3 Mouldings, trims, extensions
    385
  • 3.1 Assembly overview - side member trim
    385
  • 3.2 Assembly overview - water deflector
    388
  • 3.3 Assembly overview - B-pillar trim
    389
  • 3.4 Removing and installing front door cover
    390
  • 3.5 Removing and installing adapter for front door cover
    392
  • 3.6 Removing and installing rear door cover
    394
  • 3.7 Removing and installing adapter for rear door cover
    397
  • 3.8 Removing and installing entry moulding
    399
  • 3.9 Removing and installing side member trim
    403
  • 3.10 Removing and installing retaining strip for side member trim
    412
  • 3.11 Removing and installing water deflector
    420
  • 3.12 Removing and installing A-pillar trim
    423
  • 3.13 Removing and installing B-pillar trim
    424
  • 3.14 Removing and installing C-pillar trim on door
    426
  • 3.15 Wing trim panel
    428
  • 3.16 Removing and installing front wheel arch trim
    430
  • 3.17 Removing and installing rear wheel arch trim
    434
  • 3.18 Removing and installing wheel arch trim of rear door
    438
  • 4 Noise insulation
    442
  • 4.1 Assembly overview - noise insulation
    442
  • 5 Underbody cladding
    445
  • 5.1 Assembly overview - underbody cladding
    445
  • 5.2 Assembly overview - tunnel cross-piece
    445
  • 6 Roof moulding and roof railing
    447
  • 6.1 Assembly overview - roof railing
    447
  • 6.2 Removing and installing roof railing
    447
  • 7 Exterior mirror
    450
  • 7.1 Assembly overview - exterior mirror
    450
  • 7.2 Removing and installing exterior mirror
    451
  • 7.3 Removing and installing mirror glass
    459
  • 7.4 Removing and installing mirror adjustment unit
    461
  • 7.5 Removing and installing mirror cover
    462
  • 7.6 Removing and installing mirror trim
    463
  • 7.7 Removing and installing assembly bracket
    465
  • 8 Wheel housing liner
    467
  • 8.1 Assembly overview - front wheel housing liner
    467
  • 8.2 Assembly overview - rear wheel housing liner
    468
  • 8.3 Removing and installing front wheel housing liner
    468
  • 8.4 Removing and installing rear wheel housing liner
    470
  • 9 Lettering and emblems
    474
  • 9.1 Dimensions - lettering and emblems on rear lid
    474
  • 9.2 Dimensions – lettering, rear door
    477
  • 9.3 Dimensions - lettering and emblems, sides
    478
  • 9.4 Removing and installing badges at front
    480
  • 9.5 Removing and installing lettering and emblems
    490
  • 10 Special add-on parts
    492
  • 10.1 Repair instructions
    492
  • 10.2 Assembly overview – special add-on parts
    495
  • 11 Towing bracket
    500
  • 11.1 Assembly overview - towing bracket
    500
  • 12 Heat shields
    501
  • 12.1 Overview of fitting locations - heat shields
    501
  • 12.2 Removing and installing underbody heat shield
    501
  • 12.3 Removing and installing heat shield for centre exhaust system
    502
  • 12.4 Removing and installing heat shield for rear silencer
    503
Manufacturer's designation General body repairs, exterior
Manufacturer Volkswagen
Suitable for Polo Vivo (2018 >)
Suitable car types 6RS
Category Reparaturanleitung

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