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  • Examplepage for repair manual 6-speed manual gearbox 0DQ
  • Examplepage for repair manual 2 6-speed manual gearbox 0DQ
  • Examplepage for repair manual 3 6-speed manual gearbox 0DQ

6-speed manual gearbox 0DQ

For Polo Vivo

Original Volkswagen repair manual


15,97 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

11.171 KB

191 Sites

Detailed technical data

Immediately readable

This repair manual contains: Clutch operation, Selector mechanism, Removing and installing gearbox, Gear oil, Output shaft and Differential. Show more
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Repair manual Polo Vivo 6-speed manual gearbox 0DQ PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety instructions
    1
  • 1.1 Safety precautions when working on vehicles with a Start/Stop system
    1
  • 2 Identification
    2
  • 2.1 Gearbox identification
    2
  • 3 Technical data
    4
  • 3.1 Allocation gearbox - engine
    4
  • 3.2 Capacities
    4
  • 3.3 Calculation of gear ratios
    4
  • 4 Overview - power transmission
    5
  • 5 Electrical components
    7
  • 5.1 Overview of fitting locations – electrical components
    7
  • 6 Repair instructions
    9
  • 6.1 General repair notes
    9
  • Clutch
    13
  • 1 Clutch operation
    13
  • 1.1 Overview of fitting locations – clutch mechanism
    13
  • 1.2 Assembly overview - pedal cluster
    14
  • 1.3 Assembly overview - clutch hydraulics
    16
  • 1.4 Assembly overview - clutch release mechanism
    21
  • 1.5 Removing and installing bearing bush
    22
  • 1.6 Checking clutch master cylinder and clutch slave cylinder
    23
  • 1.7 Removing and installing clutch position sender G476
    23
  • 1.8 Removing and installing over-centre spring
    25
  • 1.9 Removing and installing extension spring
    27
  • 1.10 Removing and installing clutch pedal
    27
  • 1.11 Removing and installing mounting bracket
    29
  • 1.12 Removing and installing clutch master cylinder
    35
  • 1.13 Removing and installing clutch slave cylinder
    36
  • 1.14 Removing and installing lines for clutch mechanism
    38
  • 1.15 Bleeding clutch mechanism
    41
  • 1.16 Repairing clutch release mechanism
    42
  • 2 Clutch
    45
  • 2.1 Assembly overview - clutch
    45
  • 2.2 Removing and installing clutch
    45
  • Controls, housing
    51
  • 1 Selector mechanism
    51
  • 1.1 Installation position - selector mechanism
    51
  • 1.2 Assembly overview - gear knob and cover
    52
  • 1.3 Assembly overview - selector mechanism
    53
  • 1.4 Removing and installing gear knob
    55
  • 1.5 Removing and installing selector mechanism
    57
  • 1.6 Repairing selector mechanism
    62
  • 1.7 Adjusting selector mechanism
    65
  • 1.8 Checking selector mechanism
    68
  • 2 Removing and installing gearbox
    69
  • 2.1 Removing gearbox
    69
  • 2.2 Installing gearbox
    80
  • 2.3 Specified torques for gearbox
    86
  • 3 Assembly mountings
    87
  • 3.1 Assembly overview - assembly mountings
    87
  • 4 Transporting gearbox
    90
  • 5 Gear oil
    91
  • 5.1 Checking gear oil level
    91
  • 6 Installing to engine and gearbox support
    93
  • 7 Dismantling and assembling gearbox
    95
  • 7.1 Schematic overview - gearbox
    95
  • 7.2 Assembly overview - gearbox
    96
  • 7.3 Assembly overview - cover for gearbox housing and 5th/6th gear
    96
  • 7.4 Assembly overview - clutch housing
    98
  • 7.5 Assembly overview - shafts, differential, selector mechanism
    98
  • 7.6 Assembly overview - selector unit
    100
  • 7.7 Assembly overview - selector forks
    101
  • 7.8 Repairing selector forks
    102
  • 7.9 Repairing selector unit
    107
  • 7.10 Renewing oil seal for selector shaft
    110
  • 7.11 Dismantling and assembling gearbox
    111
  • 8 Gearbox housing, clutch housing
    131
  • 8.1 Assembly overview - gearbox housing and clutch housing
    131
  • 8.2 Assembly overview - gearbox housing cover
    133
  • 8.3 Repairing gearbox housing cover
    134
  • 8.4 Repairing clutch housing
    135
  • Gears, shafts
    138
  • 1 Input shaft
    138
  • 1.1 Assembly overview - input shaft
    138
  • 1.2 Dismantling and assembling input shaft
    141
  • 1.3 Renewing input shaft seal
    152
  • 2 Output shaft
    154
  • 2.1 Assembly overview - output shaft
    154
  • 2.2 Dismantling and assembling output shaft
    157
  • Final drive - differential
    165
  • 1 Oil seals
    165
  • 1.1 Overview of fitting locations - seals
    165
  • 1.2 Renewing left oil seal
    165
  • 1.3 Renewing right oil seal
    169
  • 2 Differential
    172
  • 2.1 Assembly overview - differential
    172
  • 2.2 Dismantling and assembling differential
    174
  • 2.3 Adjusting differential
    182
Manufacturer's designation 6-speed manual gearbox 0DQ
Manufacturer Volkswagen
Suitable for Polo Vivo (2018 >)
Suitable car types 6RS
Category Reparaturanleitung

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