Name: General body repairs, exterior
Brand: Volkswagen
SKU: CDG3dd4ef25743e
Price: 36.71 EUR
Availability: InStock

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Repair manual Passat Var. / Passat Variant General body repairs, exterior PDF download has the following content:

Chapter overview

Body - front
1
1 Lock carrier
1
1.1 Assembly overview – lock carrier
1
1.2 Removing and installing lock carrier
3
1.3 Moving to and back from service position
5
2 Wings
10
2.1 Assembly overview - wing
10
2.2 Removing and installing wing
10
3 Bulkhead
15
3.1 Assembly overview - plenum chamber bulkhead
15
3.2 Assembly overview - plenum chamber cover
15
3.3 Removing and installing plenum chamber bulkhead
16
3.4 Removing and installing plenum chamber cover
17
Bonnet, rear lid
21
1 Bonnet
21
1.1 Assembly overview - bonnet
21
1.2 Assembly overview - Bowden cable
23
1.3 Assembly overview - gas strut
23
1.4 Removing and installing bonnet
24
1.5 Adjusting bonnet
26
1.6 Removing and installing rear lid lock
32
1.7 Removing and installing bonnet release lever
37
1.8 Removing and installing striker pin
39
1.9 Removing and installing hinges
41
1.10 Removing and installing insulation
43
1.11 Removing and installing gas strut
45
1.12 Releasing gas from gas strut
47
1.13 Removing and installing Bowden cable
47
2 Rear lid
51
2.1 Assembly overview - rear lid
51
2.2 Assembly overview - gas strut
54
2.3 Removing and installing rear lid
55
2.4 Adjusting rear lid
57
2.5 Removing and installing rear lid lock
64
2.6 Removing and installing operating mechanism
76
2.7 Removing and installing hinges
81
2.8 Removing and installing striker pin
84
2.9 Removing and installing rear lid seal
85
2.10 Removing and installing gas strut
87
2.11 Releasing gas from gas strut
89
2.12 Removing and installing drive unit for rear lid VX69
91
2.13 Removing and installing rear lid control unit J605
96
3 Tank flap unit
98
3.1 Assembly overview - tank flap unit
98
3.2 Removing and installing tank flap unit
98
3.3 Removing and installing fuel tank flap
101
4 Charging flap unit
104
4.1 Assembly overview - Charging flap unit
104
4.2 Removing and installing charging flap unit
104
Front doors, door components, central locking
107
1 Door
107
1.1 Assembly overview - door
107
1.2 Removing and installing inner door seal
110
1.3 Removing and installing outer door seal
113
1.4 Removing and installing door
115
1.5 Adjusting door
118
1.6 Adjusting striker pin
121
1.7 Removing and installing door arrester
123
2 Door components
126
2.1 Assembly overview - door components
126
2.2 Assembly overview - window regulator
128
2.3 Assembly overview - door handle and door lock
129
2.4 Removing and installing window regulator motor
130
2.5 Removing and installing window regulator
133
2.6 Removing and installing inner door cover
136
2.7 Removing and installing striker pin
138
2.8 Removing and installing cap on door handle
140
2.9 Removing and installing lock cylinder
146
2.10 Removing and installing door handle
150
2.11 Removing and installing mounting bracket
154
2.12 Removing and installing door lock
156
2.13 Removing and installing window channel
161
2.14 Removing and installing window slot inner seal
164
2.15 Removing and installing window slot outer seal
165
3 Central locking
167
3.1 Overview of fitting locations - central locking
167
3.2 Assembly overview - ignition key
169
3.3 Removing and installing bonnet contact switch F266
170
3.6 Removing and installing tank filler flap locking motor V155
174
3.7 Removing and installing actuator for high-voltage charging flap lock 1 F496
175
3.8 Removing and installing ignition key battery
176
3.9 Removing and installing cap on ignition key
178
Rear doors, door components
179
1 Door
179
1.1 Assembly overview - door
179
1.2 Removing and installing door
182
1.3 Adjusting door
184
1.4 Adjusting striker pin
187
1.5 Removing and installing door arrester
189
1.6 Removing and installing inner door seal
191
1.7 Removing and installing outer door seal
194
2 Door components
197
2.1 Assembly overview - door components
197
2.2 Assembly overview - window regulator
199
2.3 Assembly overview - door handle and door lock
199
2.4 Removing and installing window regulator motor
200
2.5 Removing and installing window regulator
203
2.6 Removing and installing inner door cover
206
2.7 Removing and installing striker pin
208
2.8 Removing and installing cap on door handle
210
2.9 Removing and installing door handle
215
2.10 Removing and installing mounting bracket
219
2.11 Removing and installing door lock
222
2.12 Removing and installing window channel
226
2.13 Removing and installing window slot outer seal
229
2.14 Removing and installing window slot inner seal
231
Sunroof
232
1 Sliding sunroof
232
1.1 Assembly overview - sliding sunroof
232
1.2 Assembly overview - sunroof roller blind
234
1.3 Removing and installing sunroof panel
235
1.4 Removing and installing rear sunroof panel
239
1.5 Adjusting sunroof panel
243
1.6 Removing and installing sliding sunroof frame
247
1.7 Removing and installing wind deflector
249
1.8 Removing and installing sunroof motor V1
251
1.9 Removing and installing sunroof roller blind motor V260
253
1.10 Removing and installing sunroof roller blind control unit J394
255
1.11 Removing and installing sliding sunroof adjustment control unit J245
256
1.12 Removing and installing sliding sunroof seals
258
1.13 Removing and installing sunroof roller blind
263
1.14 Programming sliding sunroof adjustment control unit J245
266
1.15 Adapting sunroof roller blind control unit J394
266
1.16 Removing and installing rear part
266
1.17 Removing and installing tilt mechanism for sliding sunroof
271
1.18 Removing and installing sunroof roller blind cable
273
1.19 Operating without current
275
2 Water drain hoses
276
2.1 Assembly overview - water drainage hoses
276
2.2 Cleaning water drain hoses
276
2.3 Removing and installing water drain hoses
278
Bumpers
280
1 Bumper, front
280
1.1 Assembly overview - bumper cover
280
1.2 Assembly overview - add-on parts
284
1.3 Assembly overview - impact bar
292
1.4 Removing and installing bumper cover
293
1.5 Removing and installing add-on parts
297
1.6 Repairing bumper cover
314
1.7 Installing brackets for parking aid system
314
1.8 Installing brackets for park assist steering
319
2 Bumper, rear
323
2.1 Assembly overview - bumper cover
323
2.2 Assembly overview - guides for bumper cover
325
2.3 Assembly overview - add-on parts
326
2.4 Assembly overview - impact bar
329
2.5 Removing and installing bumper cover
330
2.6 Removing and installing add-on parts
334
2.7 Removing and installing impact bar
342
2.8 Repairing bumper cover
344
2.9 Installing brackets for parking aid system
345
2.10 Installing brackets for park assist steering
350
Glazing
354
1 Repair instructions
354
1.1 Minimum curing periods for bonded windows
354
1.2 Window repair
354
1.3 Installation instructions for bonded windows
355
1.4 Preparing old undamaged windows for fitting
356
1.5 Preparing new windows for installing
357
1.6 Preparing body flange for fitting
357
1.7 Cleaning off excess adhesive
359
2 Windscreen
360
2.1 Assembly overview - windscreen
360
2.2 Removing and installing windscreen
361
3 Rear windscreen
369
3.1 Assembly overview - rear window
369
3.2 Removing and installing rear window
370
4 Side window
374
4.1 Assembly overview - rear side windows
374
4.2 Removing and installing rear side window
375
5 Door windows
378
5.1 Assembly overview - front door window
378
5.2 Assembly overview - rear door window
378
5.3 Removing and installing front door window
379
5.4 Removing and installing rear door window
382
5.5 Removing and installing fixed front door window
384
5.6 Removing and installing fixed rear door window
386
Exterior equipment
389
1 Radiator grille and front trim
389
1.1 Assembly overview - radiator grille
389
1.2 Removing and installing radiator grille
392
1.3 Removing and installing radiator grille seal, R-Line models as of 07.2019
394
2 Spoiler
396
2.1 Assembly overview - spoiler
396
2.2 Removing and installing spoiler
398
3 Mouldings, trims, extensions
408
3.1 Assembly overview - trim strip and covers
408
3.2 Assembly overview - side member trim
410
3.3 Assembly overview - water deflector
412
3.4 Assembly overview - heat shield
413
3.5 Removing and installing cover
415
3.6 Removing and installing wheel arch covers
420
3.7 Removing and installing side member trim
428
3.8 Removing and installing water deflector
433
3.9 Removing and installing B-pillar trim on door
434
3.10 Removing and installing trim strip
436
3.11 Removing and installing entry moulding
442
3.12 Removing and installing underbody heat shield
445
4 Noise insulation
450
4.1 Assembly overview - noise insulation
450
5 Underbody cladding
453
5.1 Overview of fitting locations - trim
453
5.2 Assembly overview - bracing on underbody
458
5.3 Removing and installing underbody cladding
459
5.4 Removing and installing tunnel cross-piece
464
6 Roof moulding and roof railing
467
6.1 Assembly overview - roof railing
467
6.2 Removing and installing roof railing
467
7 Exterior mirror
472
7.1 Assembly overview - exterior mirror
472
7.2 Removing and installing exterior mirror
474
7.3 Removing and installing mirror glass
476
7.4 Removing and installing mirror adjustment unit
478
7.5 Removing and installing mirror cover
480
7.6 Removing and installing mirror frame
481
8 Wheel housing liner
483
8.1 Assembly overview - front wheel housing liner
483
8.2 Assembly overview - rear wheel housing liner
484
8.3 Removing and installing front wheel housing liner
484
8.4 Removing and installing rear wheel housing liner
486
9 Lettering and emblems
490
9.1 Dimensions - lettering and emblems on rear
490
9.2 Dimensions - lettering and emblems on sides
494
9.3 Removing and installing badges at front
494
9.4 Removing and installing lettering
499
10 Decorative film / protective film
501
10.1 Removing and installing protective film
501
11 Special add-on parts
504
11.1 Assembly overview – special add-on parts
504
12 Towing bracket
506
12.1 Assembly overview - towing bracket
506
12.2 Removing and installing towing bracket
507
12.3 Removing and installing trigger unit
509

Manufacturer's designation	General body repairs, exterior
Manufacturer	Volkswagen
Suitable for	Passat Var. (2015 >) / Passat Variant (2019 >)
Suitable car types	3G5, CB5
Category	Reparaturanleitung

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