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General body repairs, exterior

For Passat Variant / Passat

Original Volkswagen repair manual


31,38 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

6.555 KB

421 Sites

Detailed technical data

Immediately readable

This repair manual contains: Lock carrier, Wing, Noise insulation, Underbody cladding, Fuel tank covers (natural gas vehicles), Bulkhead, Tunnel cross-piece, Bonnet, Rear lid (Saloon), Tank flap unit, Sliding/tilting sunroof with glass panel (Meritor), Front bumper cover, Flush bonded windows, Exterior mirror, Mouldings and trims, Special add-on parts and Scuff protection film »R36« and »R-Line«. Show more
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Repair manual Passat Variant / Passat General body repairs, exterior PDF download has the following content:

Chapter overview

  • Body - front
    1
  • 1 Lock carrier
    1
  • 1.1 Tools
    1
  • 1.2 Assembly overview - lock carrier, service position
    2
  • 1.3 Service position
    3
  • 1.4 Removing and installing lock carrier with add-on parts
    4
  • 1.5 Assembly overview - air deflector elements on lock carrier
    6
  • 1.6 Removing and installing pressure hoses
    7
  • 2 Wing
    9
  • 2.1 Tools
    9
  • 2.2 Assembly overview - front wing
    9
  • 2.3 Removing and installing wing
    10
  • 2.4 Removing and installing wing bracket
    12
  • 3 Noise insulation
    14
  • 3.1 Tools
    14
  • 3.2 Assembly overview - noise insulation (long version)
    14
  • 3.3 Assembly overview - noise insulation (short version)
    16
  • 4 Underbody cladding
    17
  • 4.1 Tools
    17
  • 4.2 Assembly overview - underbody cladding
    17
  • 4.3 Assembly overview - additional underbody covers (BlueMotion vehicles)
    19
  • 5 Fuel tank covers (natural gas vehicles)
    20
  • 6 Bulkhead
    21
  • 6.1 Tools
    21
  • 6.2 Materials
    21
  • 6.3 Assembly overview - bulkhead
    22
  • 7 Tunnel cross-piece
    23
  • 7.1 Tools
    23
  • 7.2 Assembly overview - tunnel cross-piece
    23
  • Bonnet, rear lid
    25
  • 1 Bonnet
    25
  • 1.1 Tools
    25
  • 1.2 Assembly overview - bonnet
    25
  • 1.3 Removing and installing bonnet
    27
  • 1.4 Removing gas strut
    29
  • 1.5 Releasing gas from gas strut
    29
  • 1.6 Assembly overview - bonnet hinge
    29
  • 1.7 Removing and installing bonnet hinge
    30
  • 1.8 Assembly overview - insulation
    33
  • 1.9 Removing and installing insulation
    34
  • 1.10 Assembly overview - bonnet lock and release components
    36
  • 1.11 Removing and installing bonnet lock
    37
  • 1.12 Disconnecting Bowden cable
    38
  • 1.13 Adjusting bonnet
    38
  • 1.14 Removing and installing release lever
    41
  • 2 Rear lid (Saloon)
    42
  • 2.1 Tools
    42
  • 2.2 Assembly overview - rear lid
    42
  • 2.3 Removing and installing rear lid
    43
  • 2.4 Removing gas strut
    45
  • 2.5 Installing gas strut
    46
  • 2.6 Releasing gas from gas strut
    47
  • 2.7 Assembly overview - rear lid hinge
    47
  • 2.8 Removing and installing rear lid hinge
    48
  • 2.9 Assembly overview - hinge seal
    51
  • 2.10 Removing and installing hinge seal
    52
  • 2.11 Removing and installing striker pin
    54
  • 2.12 Adjusting rear lid
    54
  • 2.13 Assembly overview - release element
    57
  • 2.14 Removing and installing release element
    58
  • 2.15 Removing and installing lid lock
    60
  • 2.16 Rear lid seal
    61
  • 2.17 Removing and installing rear lid seal
    62
  • 3 Rear lid (Variant)
    64
  • 3.1 Tools
    64
  • 3.2 Assembly overview - rear lid
    64
  • 3.3 Removing and installing rear lid
    65
  • 3.4 Removing and installing rear lid hinge
    67
  • 3.5 Removing and installing lid lock
    69
  • 3.6 Removing and installing striker pin
    71
  • 3.9 Adjusting rear lid
    76
  • 3.10 Removing and installing gas strut
    80
  • 3.11 Releasing gas from gas strut
    80
  • 3.12 Removing and installing motor in control unit for electrically operated rear lid
    80
  • 3.13 Rear lid seal
    84
  • 3.14 Removing and installing rear lid seal
    84
  • 3.15 Assembly overview - cover
    87
  • 4 Tank flap unit
    88
  • 4.1 Tools
    88
  • 4.2 Assembly overview - tank flap unit and actuator
    88
  • 4.3 Assembly overview - tank flap unit for natural gas vehicles
    90
  • 4.4 Removing and installing tank flap unit
    91
  • 4.5 Removing and installing actuator
    93
  • Front doors, door components, central locking
    94
  • 1 Front door
    94
  • 1.1 Tools
    94
  • 1.2 Assembly overview - front door
    95
  • 1.3 Assembly overview - door hinges
    97
  • 1.4 Removing and installing door
    98
  • 1.5 Adjusting door
    100
  • 2 Door components
    102
  • 2.1 Tools
    102
  • 2.2 Assembly overview - assembly carrier
    103
  • 2.3 Removing and installing assembly carrier
    103
  • 2.4 Assembly overview - door handle and door lock
    109
  • 2.5 Removing and installing lock cylinder housing cover cap
    110
  • 2.6 Removing and installing lock cylinder housing
    111
  • 2.7 Removing and installing door handle
    112
  • 2.8 Removing and installing door handle with access and start authorisation
    113
  • 2.9 Removing and installing door lock
    115
  • 2.10 Removing and installing bearing bracket
    119
  • 2.11 Removing and installing retaining bracket
    122
  • 2.12 Door inner seal
    123
  • 2.13 Removing and installing door inner seal
    124
  • 2.14 Removing and installing door outer seal
    125
  • 2.15 Assembly overview - insulation
    129
  • 3 Central locking
    130
  • 3.1 Fitting location overview - central locking components
    130
  • 3.2 Adapting remote control keys to remote control
    132
  • 3.3 Adapting remote control keys to immobilizer
    132
  • 3.4 Removing and installing remote control key battery
    132
  • Rear doors, door components
    135
  • 1 Rear door (Saloon)
    135
  • 1.1 Tools
    135
  • 1.2 Assembly overview - rear door
    136
  • 1.3 Assembly overview - door hinges
    138
  • 1.4 Removing and installing door
    139
  • 1.5 Adjusting door
    141
  • 2 Rear door (Variant)
    143
  • 2.1 Tools
    143
  • 2.2 Assembly overview - rear door
    144
  • 2.3 Assembly overview - door hinges
    145
  • 2.4 Removing and installing door
    147
  • 2.5 Adjusting door
    149
  • 3 Door components
    151
  • 3.1 Tools
    151
  • 3.2 Assembly overview - assembly carrier
    152
  • 3.3 Removing and installing assembly carrier
    152
  • 3.4 Assembly overview - door handle and door lock
    159
  • 3.5 Removing and installing lock cylinder housing cover cap
    160
  • 3.6 Removing and installing lock cylinder housing
    161
  • 3.7 Removing and installing door handle
    162
  • 3.8 Removing and installing door handle with access and start authorisation
    163
  • 3.9 Removing and installing door lock
    165
  • 3.10 Removing and installing bearing bracket
    168
  • 3.11 Removing and installing retaining bracket
    171
  • 3.12 Door inner seals
    172
  • 3.13 Removing and installing door inner seal
    173
  • 3.14 Removing and installing door outer seal
    174
  • 3.15 Assembly overview - insulation
    178
  • Sunroof
    179
  • 1 Sliding/tilting sunroof with glass panel (Meritor)
    179
  • 1.1 Tools
    179
  • 1.2 Function
    179
  • 1.3 Assembly overview - sliding/tilting sunroof with glass panel
    180
  • 1.4 Removing and installing boot
    183
  • 1.5 Removing sliding/tilting sunroof glass panel
    184
  • 1.6 Installing sliding/tilting sunroof glass panel
    185
  • 1.7 Adjusting height of sliding/tilting sunroof glass panel
    185
  • 1.8 Adjusting panel seal
    186
  • 1.9 Removing and installing panel seal
    187
  • 1.10 Removing and installing wind deflector
    187
  • 1.11 Removing and installing sliding headliner
    188
  • 1.12 Removing and installing sliding/tilting sunroof glass panel drive
    189
  • 1.13 Adjusting drive for sliding/tilting sunroof glass panel ("0" position)
    190
  • 1.14 Removing and installing sliding/tilting sunroof glass panel automatic preselection switch
    191
  • 1.15 Checking parallel running
    191
  • 1.16 Adjusting parallel running
    191
  • 1.17 Assembly overview - carrier unit
    192
  • 1.18 Removing and installing carrier unit
    193
  • 1.19 Operating without current
    198
  • 1.20 Removing and installing guide plate
    198
  • 1.21 Removing and installing guide plate
    199
  • 1.22 Cleaning water drain hoses
    200
  • 2 Sliding/tilting sunroof with solar panel (Webasto)
    204
  • 2.1 Tools
    204
  • 2.2 Function
    204
  • 2.3 Assembly overview - sliding/tilting sunroof with solar panel
    205
  • 2.4 Removing sliding/tilting sunroof solar panel
    206
  • 2.5 Installing sliding/tilting sunroof solar panel
    207
  • 2.6 Adjusting sliding/tilting sunroof solar panel height
    207
  • 2.7 Checking parallel running of solar panel
    208
  • 2.8 Adjusting parallel running of solar panel
    209
  • 2.9 Renewing panel seal
    209
  • 2.10 Removing wind deflector
    209
  • 2.11 Removing solar panel trim
    210
  • 2.12 Removing sliding/tilting sunroof drive
    210
  • 2.13 Adjusting drive for sliding/tilting sunroof (zero position)
    211
  • 2.14 Removing pre-selector control for sliding/tilting sunroof
    212
  • 2.15 Removing electrical contact in solar roof
    212
  • 2.17 Removing and installing carrier unit
    213
  • 2.18 Operating without current
    217
  • 2.19 Cleaning water drain hoses
    218
  • Bumpers
    222
  • 1 Front bumper cover
    222
  • 1.1 Tools
    222
  • 1.2 Repairing front bumper cover
    222
  • 1.3 Installing bracket for parking aid system
    222
  • 1.4 Assembly overview - front bumper cover
    227
  • 1.5 Assembly overview - front bumper cover »R36«
    227
  • 1.6 Removing and installing front bumper cover
    228
  • 1.7 Front bumper cover add-on parts
    230
  • 1.8 Add-on parts for front bumper cover »R36«
    231
  • 1.9 Front bumper cover substructure parts
    232
  • 1.10 Assembly overview - front bumper carrier
    233
  • 1.11 Assembly overview - front bumper carrier (USA)
    234
  • 1.12 Assembly overview - front bumper bracket »R36« and »R-Line«
    234
  • 2 Rear bumper cover (Saloon)
    236
  • 2.1 Tools
    236
  • 2.2 Repairing rear bumper cover
    236
  • 2.3 Installing bracket for parking aid system
    236
  • 2.4 Assembly overview - rear bumper cover
    241
  • 2.5 Removing and installing rear bumper cover
    242
  • 2.6 Rear bumper cover add-on parts
    244
  • 2.7 Rear bumper cover substructure parts
    247
  • 2.8 Assembly overview - rear bumper carrier
    248
  • 2.9 Assembly overview - towing bracket
    249
  • 3 Rear bumper cover (Variant)
    251
  • 3.1 Tools
    251
  • 3.2 Repairing rear bumper cover
    251
  • 3.3 Installing bracket for parking aid system
    251
  • 3.4 Assembly overview - rear bumper cover
    256
  • 3.5 Removing and installing rear bumper cover
    257
  • 3.6 Rear bumper cover add-on parts
    259
  • 3.7 Rear bumper cover substructure parts
    262
  • 3.8 Assembly overview - rear bumper carrier
    263
  • 3.9 Assembly overview - towing bracket
    264
  • Glazing
    266
  • 1 Flush bonded windows
    266
  • 1.1 Tools
    266
  • 1.2 Materials
    267
  • 1.3 Repairing windscreen
    268
  • 1.4 Assembly overview - windscreen
    268
  • 1.5 Assembly overview - plenum chamber cover
    270
  • 1.6 Removing windscreen
    273
  • 1.7 Installing windscreen
    275
  • 1.8 Assemble overview - rear window (Saloon)
    275
  • 1.9 Removing undamaged rear window (Saloon)
    277
  • 1.10 Removing broken rear window (Saloon)
    278
  • 1.11 Installing rear window (Saloon)
    278
  • 1.12 Assembly overview - rear window (Variant)
    278
  • 1.13 Removing undamaged rear window (Variant)
    279
  • 1.14 Removing broken rear window (Variant)
    280
  • 1.15 Installing rear window (Variant)
    281
  • 1.16 Assembly overview - side window (Variant)
    281
  • 1.17 Removing undamaged side window (Variant)
    282
  • 1.18 Removing broken side window (Variant)
    283
  • 1.19 Installing side window (Variant)
    283
  • 1.20 Preparing old undamaged window for glazing
    284
  • 1.21 Preparing new window without precoating for glazing
    284
  • 1.22 Preparing body flange for glazing
    285
  • 1.23 Installation instructions
    287
  • 1.24 Minimum curing period
    289
  • 1.25 Touching up paint damage
    290
  • 1.26 Cleaning off excess adhesive sealing material
    290
  • 2 Front door window
    291
  • 2.1 Tools
    291
  • 2.2 Assembly overview
    292
  • 2.3 Removing and installing door window
    293
  • 2.4 Removing and installing window regulator motor
    297
  • 2.5 Removing and installing window channel
    298
  • 2.6 Removing and installing window channel trim strip
    301
  • 3 Rear door window (Saloon)
    303
  • 3.1 Tools
    303
  • 3.2 Assembly overview
    304
  • 3.3 Removing and installing door window
    305
  • 3.4 Removing and installing window regulator motor
    309
  • 3.5 Removing and installing window channel
    310
  • 3.6 Removing and installing window channel trim strip
    312
  • 4 Rear door window (Variant)
    314
  • 4.1 Tools
    314
  • 4.2 Assembly overview
    315
  • 4.3 Removing and installing door window
    316
  • 4.4 Removing and installing window regulator motor
    321
  • 4.5 Removing and installing window channel
    322
  • 4.6 Removing and installing guide rails
    323
  • 4.7 Removing and installing window channel trim strip
    324
  • Exterior equipment
    326
  • 1 Wheel housing liner
    326
  • 1.1 Tools
    326
  • 1.2 Assembly overview - front wheel housing liner
    326
  • 1.3 Removing and installing front wheel housing liner
    327
  • 1.4 Assembly overview - rear wheel housing liner
    329
  • 1.5 Removing and installing rear wheel housing liner
    330
  • 2 Exterior mirror
    332
  • 2.1 Tools
    332
  • 2.2 Assembly overview - exterior mirror
    332
  • 2.3 Removing and installing mirror glass
    333
  • 2.4 Removing and installing mirror housing
    334
  • 2.5 Removing and installing trim
    335
  • 2.6 Removing and installing turn signal repeater
    335
  • 2.7 Removing and installing exterior mirror
    336
  • 3 Radiator grille
    338
  • 3.1 Tools
    338
  • 3.2 Radiator grille
    338
  • 3.3 Radiator grille »R36«
    342
  • 3.4 Removing and installing VW emblem
    344
  • 3.5 Removing and installing VW emblem on vehicles with adaptive cruise control
    346
  • 3.6 Assembly overview - number plate carrier
    347
  • 3.7 Removing and installing number plate carrier
    348
  • 4 Roof railing
    350
  • 4.1 Tools
    350
  • 4.2 Assembly overview - roof railing
    350
  • 4.3 Removing and installing roof railing
    351
  • 4.4 Assembly overview - roof railing retaining bracket
    354
  • 4.5 Removing and installing roof railing retaining bracket
    355
  • 5 Mouldings and trims
    358
  • 5.1 Tools
    358
  • 5.2 Assembly overview - water deflector
    359
  • 5.3 Removing and installing water deflector
    359
  • 5.4 Assembly overview - protective side strip
    362
  • 5.5 Removing protective side moulding
    362
  • 5.6 Installing protective side moulding
    364
  • 5.7 Front and rear door mouldings, vehicles up to 05.2007
    365
  • 5.8 Front and rear door mouldings - vehicles from 06.2007
    368
  • 5.9 Assembly overview - side member extension
    372
  • 5.10 Assembly overview - rear lid trim strip (Variant)
    373
  • 5.11 Wheel arch trim
    374
  • 5.12 »R-Line« and »Exclusive« cover strip
    376
  • 6 Special add-on parts
    378
  • 6.1 Safety requirements
    378
  • 6.2 Tools
    378
  • 6.3 Materials
    380
  • 6.4 Special add-on parts for Passat »R36« and »R-Line«
    381
  • 6.5 Removing and installing front wheel housing extension
    382
  • 6.6 Removing and installing rear wheel housing extension
    385
  • 6.7 Assembly overview - side member extension
    387
  • 6.8 Roof edge spoiler (Variant)
    388
  • 6.9 Rear lid spoiler, Saloon
    392
  • 6.10 Fitting notes
    396
  • 6.11 Preparing add-on parts for bonding
    396
  • 6.12 Preparing new add-on part for bonding
    396
  • 6.13 Preparing body kit component for bonding
    397
  • 6.14 Installation instructions
    397
  • 6.15 Minimum curing period
    398
  • 6.16 Touching up paint damage
    398
  • 6.17 Cleaning off excess adhesive sealing material
    398
  • 6.18 Cleaning guidelines
    398
  • 7 Lettering
    399
  • 7.1 Tools
    399
  • 7.2 Fitting notes
    399
  • 7.3 Rear lettering - dimensions
    400
  • 7.4 Lettering on wing
    404
  • 8 Scuff protection film »R36« and »R-Line«
    409
  • 8.1 Scuff protection film at front and rear
    409
Manufacturer's designation General body repairs, exterior
Manufacturer Volkswagen
Suitable for Passat Variant (2006 - 2007) / Passat (2005 - 2008)
Suitable car types 3C5, 3C2
Category Reparaturanleitung

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For Touran (2003 - 2011) / EOS (2006) / Passat Variant (2006 - 2007) / Jetta 2-türig Rl (1980 - 1984) / Passat (2005 - 2008) / Jetta 4-türig Ll (1980 - 1984) / Tiguan (2008) / Passat CC (2009) / Scirocco (2008) / Golf (2009) / Golf Plus (2009) / Golf VI Variant (2010) / Touareg (2011) / Sharan (2011) / Polo (Russ.) (2010) / Polo A05 (2010) / Passat/Passat Variant (2011 >) / Passat/Passat Variant (2011 >) / Golf Cabriolet (2012) / Beetle (NBL) Limousine (2012) / Passat (NMS - US) (2012) / Passat CC (2009) / Beetle (NBC) Cabrio (2012) / Up! (2012) / Golf VII (2013) / Golf Variant (2014) / Polo MY (KH) (2014) / Polo MY (LIM) (2014) / Jetta (2014 >) / eUp! (ab 2014) / eGolf (ab 2014) / Polo (2014) / Golf (Mexiko) (2014 >) / Jetta (Malaysia) (2013 >) / Golf Sportsvan (2014 >) / Scirocco GP (2015) / Polo (Malaysia) (2015 >) / Passat Lim (2015 >) / Polo G (Indien) (2015) / Touareg FL (2015 > ) / Passat Var. (2015 >) / Sharan (2016 > ) / Polo G (Indien) (2015) / Polo (Russland) (2015 >) / Polo Malaysia (2016) / Touran (2016 > ) / Passat (2016) / Tiguan (2016) / VW eUP (2012) / VW Beetle (2011) / Golf VII (2017) / Arteon () / Tiguan RUS (2017) / e-Golf (2017) / e-UP! (2017) / Golf [MX] (2018 >) / Polo (2018) / T-Roc (2018 >) / Jetta [MX] (2018 >) / Golf Sportsvan (2018 >) / Passat (USA) (2019 >) / T-Roc Cabriolet (2020 >) / Tiguan (2021 >) / Arteon (2021 >) / Arteon Shooting Brake (2021 >)

4,97 € Details

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Heizung, Klimaanlage

Examplepage for repair manual Heizung, Klimaanlage

For Caddy (2004 - 2010) / Caddy KA / Caddy Maxi (2011)

12,76 € Details

Ratgeber Räder, Reifen

Examplepage for repair manual Ratgeber Räder, Reifen

For Touran (2016 > )

5,52 € Details

Heizung, Klimaanlage

Examplepage for repair manual Heizung, Klimaanlage

For Beetle (NBL) Limousine (2012) / Beetle (NBC) Cabrio (2012)

15,89 € Details

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Original repair manuals und spare parts

Our repair manuals are original, come directly from Volkswagen and meet the highest quality standards.

In our original parts shop we sell high-quality original spare parts from car manufacturers. Use the search function to enter the desired part number (OE number) and order the required spare part quickly and easily.

Highest quality standards

At Clonck, we want to make car mechanics and car professionals happy. That's why you will only find professional and high-quality repair manuals at Clonck that will help you to repair your vehicle professionally.

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