Name: Brake systems
Brand: Volkswagen
SKU: CDG920ec4dcba8a
Price: 10.33 EUR
Availability: InStock

Content
Details
Reviews

Repair manual Passat Variant / Passat Brake systems PDF download has the following content:

Chapter overview

Technical data
1
1 Brake allocation via PR No
1
1.1 Front brake
1
1.2 Rear brake
1
2 Technical data for brakes
3
2.1 Brake master cylinder and brake servo
3
2.2 Front brakes
3
2.3 Rear brakes
4
3 Brake test
6
3.1 General information
6
3.2 Test for vehicles with front-wheel drive
6
3.3 Test for vehicles with four-wheel drive via a Haldex coupling
6
3.4 Testing the electromechanical parking brake
7
Anti-lock brake system
9
1 General notes on anti-lock brake system
9
2 Notes for repair work on anti-lock brake system
10
3 Connecting VAS 5051 and selecting functions
11
4 Electrical/electronic components and fitting locations
13
4.1 ABS TRW (ABS/EDL/TCS/ESP)
13
5 Fault display via warning lamps
16
6 Assembly overview - hydraulic unit
18
6.1 ABS TRW (ABS/EDL/TCS/ESP)
18
7 Removing and installing parts of ABS system on front and rear axle
26
7.1 Removing and installing parts of ABS system on front axle
26
8 Removing and installing parts of ESP system
31
8.1 Removing and installing ESP sensor unit G419
31
8.2 Removing and installing steering angle sender G85
32
8.3 Removing and installing brake servo vacuum sender G483
32
Brakes - mechanism
34
1 Repairing front brakes
34
1.1 Assembly overview - front brakes FN 3
34
1.2 Removing and installing brake pads
36
1.3 Removing and installing brake caliper
39
1.4 Assembly overview - front brakes FNR-G
40
1.5 Removing and installing brake pads
42
1.6 Removing and installing brake caliper
45
2 Repairing rear brakes
48
2.1 Assembly overview - repairing rear brakes CII 38 and CII 41
48
2.2 Removing and installing brake pads
50
2.3 Removing and installing brake caliper
53
3 Overview of electromechanical parking brake components
57
3.1 Removing and installing control unit for electromechanical parking brake J540
57
3.2 Removing and installing parking brake motor
58
4 Assembly overview - brake pedal
62
4.1 Separating brake pedal from brake servo
62
Brakes - hydraulics
65
1 Repairing front brake calipers
65
1.1 Assembly overview - brake caliper FN 3
65
1.2 Removing and installing piston for brake caliper FN 3
65
1.3 Assembly overview - brake caliper FNR-G
69
1.4 Removing and installing piston for FNR-G brake caliper
70
2 Repairing rear brake calipers
74
2.1 Assembly overview - repairing brake caliper CII 38 and CII 41
74
2.2 Removing and installing rear brake caliper piston
75
2.3 Pre-bleeding brake caliper
79
3 Pressurised leak test
80
3.1 Prerequisites for testing:
80
4 Bleeding brake system
81
4.2 Changing brake fluid
83
5 Assembly overview - brake servo/brake master cylinder
84
5.1 Vacuum pump for brake servo (vehicles with diesel engine)
86
5.2 Vacuum pump for brake servo (vehicles with petrol engine)
87
5.3 Checking brake servo vacuum system
87
5.4 Checking non-return valve:
93
5.5 Removing and installing brake servo pressure sensor G294
93
6 Removing and installing brake light switch F
94
7 Removing and installing brake master cylinder
95
7.1 Removing
95
7.2 Installing
96
8 Removing and installing brake servo
98
8.1 Removing
98
8.2 Installing
102
9 Brake lines
103
9.1 Separating point on underbody
103
9.2 Repairing brake lines
103

Manufacturer's designation	Brake systems
Manufacturer	Volkswagen
Suitable for	Passat Variant (2006 - 2007) / Passat (2005 - 2008)
Suitable car types	3C5, 3C2
Category	Reparaturanleitung

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