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  • Examplepage for repair manual Brake systems
  • Examplepage for repair manual 2 Brake systems
  • Examplepage for repair manual 3 Brake systems
  • Examplepage for repair manual Brake systems
  • Examplepage for repair manual 2 Brake systems
  • Examplepage for repair manual 3 Brake systems

Brake systems

For Passat Variant / Passat

Original Volkswagen repair manual


10,33 €7% VAT incl.

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  • English

Immediately available for download

Language: English

Digital PDF file

2.289 KB

113 Sites

Detailed technical data

Immediately readable

This repair manual contains: General notes on anti-lock brake system, Connecting VAS 5051 and selecting functions, Fault display via warning lamps, Assembly overview - hydraulic unit, Removing and installing parts of ABS system on front and rear axle, Overview of electromechanical parking brake components and Pressurised leak test. Show more
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Repair manual Passat Variant / Passat Brake systems PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Brake allocation via PR No
    1
  • 1.1 Front brake
    1
  • 1.2 Rear brake
    1
  • 2 Technical data for brakes
    3
  • 2.1 Brake master cylinder and brake servo
    3
  • 2.2 Front brakes
    3
  • 2.3 Rear brakes
    4
  • 3 Brake test
    6
  • 3.1 General information
    6
  • 3.2 Test for vehicles with front-wheel drive
    6
  • 3.3 Test for vehicles with four-wheel drive via a Haldex coupling
    6
  • 3.4 Testing the electromechanical parking brake
    7
  • Anti-lock brake system
    9
  • 1 General notes on anti-lock brake system
    9
  • 2 Notes for repair work on anti-lock brake system
    10
  • 3 Connecting VAS 5051 and selecting functions
    11
  • 4 Electrical/electronic components and fitting locations
    13
  • 4.1 ABS TRW (ABS/EDL/TCS/ESP)
    13
  • 5 Fault display via warning lamps
    16
  • 6 Assembly overview - hydraulic unit
    18
  • 6.1 ABS TRW (ABS/EDL/TCS/ESP)
    18
  • 7 Removing and installing parts of ABS system on front and rear axle
    26
  • 7.1 Removing and installing parts of ABS system on front axle
    26
  • 8 Removing and installing parts of ESP system
    31
  • 8.1 Removing and installing ESP sensor unit G419
    31
  • 8.2 Removing and installing steering angle sender G85
    32
  • 8.3 Removing and installing brake servo vacuum sender G483
    32
  • Brakes - mechanism
    34
  • 1 Repairing front brakes
    34
  • 1.1 Assembly overview - front brakes FN 3
    34
  • 1.2 Removing and installing brake pads
    36
  • 1.3 Removing and installing brake caliper
    39
  • 1.4 Assembly overview - front brakes FNR-G
    40
  • 1.5 Removing and installing brake pads
    42
  • 1.6 Removing and installing brake caliper
    45
  • 2 Repairing rear brakes
    48
  • 2.1 Assembly overview - repairing rear brakes CII 38 and CII 41
    48
  • 2.2 Removing and installing brake pads
    50
  • 2.3 Removing and installing brake caliper
    53
  • 3 Overview of electromechanical parking brake components
    57
  • 3.1 Removing and installing control unit for electromechanical parking brake J540
    57
  • 3.2 Removing and installing parking brake motor
    58
  • 4 Assembly overview - brake pedal
    62
  • 4.1 Separating brake pedal from brake servo
    62
  • Brakes - hydraulics
    65
  • 1 Repairing front brake calipers
    65
  • 1.1 Assembly overview - brake caliper FN 3
    65
  • 1.2 Removing and installing piston for brake caliper FN 3
    65
  • 1.3 Assembly overview - brake caliper FNR-G
    69
  • 1.4 Removing and installing piston for FNR-G brake caliper
    70
  • 2 Repairing rear brake calipers
    74
  • 2.1 Assembly overview - repairing brake caliper CII 38 and CII 41
    74
  • 2.2 Removing and installing rear brake caliper piston
    75
  • 2.3 Pre-bleeding brake caliper
    79
  • 3 Pressurised leak test
    80
  • 3.1 Prerequisites for testing:
    80
  • 4 Bleeding brake system
    81
  • 4.2 Changing brake fluid
    83
  • 5 Assembly overview - brake servo/brake master cylinder
    84
  • 5.1 Vacuum pump for brake servo (vehicles with diesel engine)
    86
  • 5.2 Vacuum pump for brake servo (vehicles with petrol engine)
    87
  • 5.3 Checking brake servo vacuum system
    87
  • 5.4 Checking non-return valve:
    93
  • 5.5 Removing and installing brake servo pressure sensor G294
    93
  • 6 Removing and installing brake light switch F
    94
  • 7 Removing and installing brake master cylinder
    95
  • 7.1 Removing
    95
  • 7.2 Installing
    96
  • 8 Removing and installing brake servo
    98
  • 8.1 Removing
    98
  • 8.2 Installing
    102
  • 9 Brake lines
    103
  • 9.1 Separating point on underbody
    103
  • 9.2 Repairing brake lines
    103
Manufacturer's designation Brake systems
Manufacturer Volkswagen
Suitable for Passat Variant (2006 - 2007) / Passat (2005 - 2008)
Suitable car types 3C5, 3C2
Category Reparaturanleitung

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