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Heating, air conditioning system

For Passat Variant / Passat / Passat CC

Original Volkswagen repair manual


14,73 €7% VAT incl.

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  • English

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Language: English

Digital PDF file

5.712 KB

174 Sites

Detailed technical data

Immediately readable

This repair manual contains: Heater, Air duct, Control motors, Operating and display unit, Overview of fitting locations - air conditioning system, Refrigerant circuit, Air conditioner compressor, Front heater and air conditioning unit and Other controlling and regulating components. Show more
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Repair manual Passat Variant / Passat / Passat CC Heating, air conditioning system PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety precautions when working on air conditioning systems
    1
  • 1.2 Safety precautions when handling refrigerants
    1
  • 1.3 Safety measures when working on vehicles with a start/stop system
    2
  • 1.4 Safety precautions when working on the cooling system
    2
  • 2 General information
    3
  • 2.1 Notes concerning odours in air conditioned vehicles
    3
  • 2.2 Notes for vehicles with start-stop system
    3
  • 3 Repair notes
    4
  • 3.1 Working on refrigerant circuit
    4
  • 3.2 General repair instructions
    5
  • 3.3 Refrigerant circuit seals
    5
  • 4 Technical data
    6
  • 4.1 Refrigerant capacity
    6
  • 4.2 Refrigerant oil
    6
  • 4.3 Oil distribution
    7
  • Heating
    8
  • 1 Heater
    8
  • 1.1 Assembly overview – heater unit
    8
  • 1.2 Removing and installing fresh air blower V2
    10
  • 1.3 Checking fresh air blower V2
    11
  • 1.4 Removing and installing fresh air blower series resistor with overheating fuse N24
    12
  • 1.5 Removing and installing dust and pollen filter
    13
  • 1.6 Removing and installing heat exchanger
    15
  • 1.7 Removing and installing heater unit
    19
  • 1.8 Dismantling and assembling heater unit
    23
  • 1.9 Removing and installing auxiliary air heater element Z35
    24
  • 2 Air duct
    28
  • 2.1 Removing and installing centre vent, front
    28
  • 2.2 Dismantling and assembling centre vent, front
    29
  • 2.3 Removing vent on driver or front passenger side
    30
  • 2.4 Removing and installing right footwell vent on front passenger side
    30
  • 2.5 Removing and installing footwell vents on driver side
    31
  • 2.6 Removing and installing rear footwell air duct
    31
  • 2.7 Removing and installing air duct for rear vent
    32
  • 2.8 Removing and installing rear vents
    32
  • 2.9 Checking forced ventilation for passenger compartment
    34
  • 2.10 Removing and installing forced ventilation for passenger compartment
    34
  • 2.11 Removing and installing fresh air intake
    35
  • 3 Control motors
    36
  • 3.2 Removing and installing air distribution flap actuator
    39
  • 3.3 Removing and installing temperature flap actuator
    39
  • 3.4 Removing and installing Bowden cable for temperature flap
    39
  • 3.5 Removing and installing flexible shaft for air distribution
    40
  • 4 Operating and display unit
    42
  • 4.1 Removing and installing operating and display unit
    42
  • 4.2 Multi-pin connector pin assignment on back of operating and display unit
    42
  • Air conditioning system
    44
  • 1 Overview of fitting locations - air conditioning system
    44
  • 1.1 Overview of fitting locations - components not located in passenger compartment
    44
  • 2 Refrigerant circuit
    54
  • 2.1 Removing and installing high-pressure sender G65
    54
  • 2.2 Removing and installing expansion valve
    55
  • 2.3 Assembly overview - condenser
    59
  • 2.4 Removing and installing condenser
    60
  • 2.5 Removing and installing receiver
    63
  • 2.6 Removing and installing desiccant bag or cartridge
    66
  • 2.7 Removing and installing evacuating and charging valves on low and high-pressure side
    72
  • 3 Air conditioner compressor
    75
  • 3.1 Assembly overview - pulley
    75
  • 3.2 Removing air conditioning compressor from and installing on bracket
    76
  • 3.3 Removing and installing air conditioner compressor bracket
    79
  • 3.4 Removing and installing air conditioner compressor
    88
  • 3.5 Checking high-pressure safety valve on air conditioner compressor
    92
  • 3.6 Removing and installing pulley
    93
  • 4 Front heater and air conditioning unit
    99
  • 4.1 Removing and installing evaporator
    99
  • 4.2 Dismantling and assembling evaporator housing
    100
  • 4.3 Removing and installing heater and air conditioning unit
    101
  • 4.4 Dismantling and assembling heater and air conditioning unit
    111
  • 4.5 Removing and installing fresh air blower V2
    116
  • 4.6 Checking fresh air blower V2
    117
  • 4.7 Removing and installing fresh air blower control unit J126
    118
  • 4.8 Removing and installing condensation drain
    119
  • 4.9 Checking condensation drain
    119
  • 4.10 Removing and installing glove box cooling
    120
  • 4.11 Removing and installing evaporator temperature sensor G308
    120
  • 5 Air duct
    121
  • 5.1 Removing and installing left vent temperature sender G150
    121
  • 5.2 Removing and installing right vent temperature sender G151
    121
  • 5.3 Removing and installing left footwell vent temperature sender G261
    122
  • 5.4 Removing and installing right footwell vent temperature sender G262
    122
  • 5.6 Removing and installing centre vent temperature sender G191
    123
  • 5.7 Removing and installing footwell vent temperature sender G192
    123
  • 6 Operating and display unit
    124
  • 6.1 Overview of operating and display unit
    124
  • 6.2 Removing and installing operating and display unit
    137
  • 6.3 Multi-pin connector pin assignment on Climatronic control unit J255
    139
  • 7 Control motors
    150
  • 7.1 Removing and installing temperature flap control motor V68
    150
  • 7.4 Removing and installing defroster flap control motor V107
    155
  • 7.5 Removing and installing air recirculation flap control motor V113
    156
  • 7.7 Removing and installing fresh air/air recirculation, air flow flap actuator
    159
  • 7.8 Removing and installing left temperature flap control motor V158
    159
  • 7.9 Removing and installing right temperature flap control motor V159
    161
  • 7.10 Removing and installing indirect ventilation flap control motor V213
    162
  • 7.11 Removing and installing air distribution flap control motor V428
    163
  • 7.12 Removing and installing flexible shaft
    164
  • 8 Other controlling and regulating components
    166
  • 8.2 Removing and installing air quality sensor G238
    167
  • 8.3 Removing and installing ambient temperature sensor G17
    167
Manufacturer's designation Heating, air conditioning system
Manufacturer Volkswagen
Suitable for Passat Variant (2006 - 2007) / Passat (2005 - 2008) / Passat CC (2009)
Suitable car types 3C5, 357, 358
Category Reparaturanleitung

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