Manual Maintenance - Passat Variant,...

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Repair manual Passat Variant / Passat / Passat CC Maintenance PDF download has the following content:

Chapter overview

1 Engine list
1
2 Service work
9
2.1 Information about flexible or fixed service
9
2.2 Service tables
11
3 General information
25
3.1 Raising vehicle with lifting platform or trolley jack
25
3.2 Stickers
27
3.3 Entries in service schedule
28
3.4 Connecting vehicle diagnostic tester
28
3.5 Vehicle identification number
29
3.6 Vehicle data sticker
30
3.7 Severe operating conditions
31
3.8 Countries with hot climate
31
3.9 Country overview for diesel not compliant with EN 590
32
3.10 Country overview for petrol not compliant with EN 228
33
3.11 Engine code and engine number
34
3.12 Countries with high levels of dust
34
3.13 Identification plate
35
3.14 Shortened intervals for spark plug replacement
36
4 Descriptions of work
41
4.1 Removable towing bracket: checking and cleaning if necessary
43
4.2 Swivel joints and suspension link mountings: inspecting
46
4.3 Front passenger front airbag: checking key switch and “ON/OFF function”
47
4.4 Automatic gearbox: checking ATF level
50
4.5 Battery: checking battery terminal clamps for secure seating
50
4.6 Battery (12V): checking with battery tester (always refer to workshop manual)
54
4.7 Status of battery: reading, sending diagnosis protocol online
54
4.8 Tyres: checking condition, wear pattern, tyre pressure and tread depth
54
4.9 Brake and clutch system: change brake fluid
73
4.10 Brake fluid level: Check
79
4.11 Brake system and shock absorbers: inspecting for leaks and damage
81
4.13 Dual clutch gearbox 02E: changing gear oil and filter
84
4.14 Electric windows: checking positioning (open and close functions)
84
4.16 Bonnet catch hook: grease
85
4.17 Boots: inspecting
86
4.18 Interior and exterior body: inspecting for corrosion with doors and flaps open
86
4.19 Poly V-belt: renewing
86
4.20 Poly V-belt: checking condition
87
4.21 Cooling system: checking frost protection and coolant level
88
4.22 Diesel fuel filter: renewing
91
4.23 Air filter: cleaning housing and renewing filter element
99
4.24 Engine cover panel -top-: removing and installing
108
4.25 Engine cover panel, -bottom- (noise insulation): removing and installing
118
4.27 Engine oil level: checking
119
4.28 Draining or extracting engine oil, renewing oil filter and replenishing engine oil
121
4.29 Engine oil: capacities and specifications
141
4.31 Road test: performing (driving behaviour, noises, air conditioner etc.)
144
4.32 Wheel securing bolts: tightening to specified torque
144
4.33 Radio code: reading using vehicle diagnostic tester
146
4.35 Tyre pressure loss indicator: performing basic setting
147
4.36 Dust and pollen filter: cleaning housing and renewing filter element
151
4.38 Headlight adjustment: checking halogen headlights, Passat CC and CC 2010►
155
4.42 Headlight adjustment: checking fog lights, Passat CC and CC 2010►
177
4.43 Window wash/wipe system and headlight washer system: checking function
179
4.44 Service interval display: recoding
184
4.45 Service interval display: Reset
185
4.46 Sunroof: checking function, cleaning and greasing guide rails
189
4.47 Sliding sunroof drains: checking for blockage, cleaning if necessary
189
4.48 Track rods: checking clearance, attachment and boots
192
4.49 Door arrester: grease
193
4.50 Transportation mode: switching off
194
4.51 Transportation devices: removing blocking pieces from springs on front axle
194
4.53 Clock: setting to correct time
195
4.54 Camshaft drive toothed belt (diesel engines): renewing
198
4.55 Toothed belt and toothed belt tensioning roller: renewing (TDI unit injector)
198
4.56 Camshaft drive toothed belt: renewing (petrol engines)
198
4.57 Camshaft drive toothed belt: checking (1.6 l, 4-cyl. petrol engines)
198
4.58 Spark plugs: Renew
199
4.59 Compass module: activating
218
4.60 Static cornering light (cornering light) and driving light assist: check function
218
4.61 All-wheel drive coupling: changing oil
220
4.62 Front and rear final drive: checking oil level
225
4.63 Auxiliary heater: setting weekday in menu of dash panel insert
225
4.64 Multi-purpose additive for diesel fuel: adding
226
4.65 Multi-purpose additive for petrol fuel: adding
228
4.66 Memory seat: initialising
229
4.67 Diesel particulate filter: checking
229
4.68 Automatic gearbox: change ATF
230
4.69 Reducing agent (AdBlue®/DEF): replenishing
230
4.70 Reducing agent (AdBlue®/DEF): changing
235
4.71 Transportation devices: removing tie-down rings
236
4.72 Natural gas system: visually inspecting natural gas tank for corrosion and leakage
238
4.75 Natural gas tank: renewing
244
4.76 Activation of environment monitoring system (Front Assist): checking
245
5 Exhaust emissions test
246
5.1 Exhaust emissions test for petrol engines
246
5.2 Exhaust emissions test for diesel engines
248
6 Glossary
252
7 \---Change history---
255

Manufacturer's designation	Maintenance
Manufacturer	Volkswagen
Suitable for	Passat Variant (2006 - 2007) / Passat (2005 - 2008) / Passat CC (2009)
Suitable car types	3C5, 357, 358
Category	Wartungsanleitung

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