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Electrical system

For Polo [BR] / Virtus [BR]

Original Volkswagen repair manual


18,65 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

18.423 KB

228 Sites

Detailed technical data

Immediately readable

This repair manual contains: Battery, Start-Stop system, Instrument cluster, Horn, Washer water lines, Headlights, Turn signal in the exterior mirror housing, Additional brake light (Polo), Access and departure authorization, Steering column switch module, Immobilizer, Relay carrier, fuse holder, electronic boxes and Control units. Show more
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Repair manual Polo [BR] / Virtus [BR] Electrical system PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 \--- Change history ---
    1
  • 2 Safety instructions
    2
  • 2.1 Safety measures for work on vehicles with Start-Stop system
    2
  • 2.2 Safety precautions during a test drive with measuring and testing equipment
    2
  • 3 Repair instructions
    3
  • 3.1 Cleanliness rules
    3
  • 3.2 General Notes
    3
  • 3.3 Contact corrosion
    3
  • 3.4 Cable routing
    3
  • 4 Battery
    5
  • 4.1 Battery - general guidelines
    5
  • 4.2 Battery Types
    5
  • Starter, current supply, CCS
    6
  • 1 Battery
    6
  • 1.1 Battery A - installation overview
    6
  • 1.2 Battery A - remove and install
    7
  • 1.3 Battery A - disconnect and connect
    10
  • 1.4 Battery Console A - remove and install
    13
  • 1.5 Battery - check
    14
  • 1.6 Battery - charging
    15
  • 1.7 Earth cable with Battery control unit J367 - remove and install
    15
  • 1.8 Adapt the Battery control unit J367
    16
  • 2 Alternator
    17
  • 2.1 Generator (Alternator c) - assembly overview
    17
  • 2.2 Generator (Alternator c) - remove and install
    18
  • 2.3 Alternator - check
    24
  • 2.4 Poly-V belt pulley - remove and install
    24
  • 2.5 Voltage regulator - remove and install
    34
  • 3 Starter
    37
  • 3.1 Starter - assembly overview
    37
  • 3.2 Starter - remove and install
    38
  • 3.3 Starter - check
    42
  • 4 Start-Stop system
    43
  • 4.1 Start-Stop system, general description
    43
  • Gauges, instruments
    44
  • 1 Instrument cluster
    44
  • 1.1 Instrument cluster KX2 - assembly overview
    44
  • 1.2 Instrument cluster KX2 - remove and install
    44
  • 2 Horn
    49
  • 2.1 Horn - assembly overview
    49
  • 2.2 Treble tone horn H2 and Bass tone horn H7 - remove and install
    49
  • Windscreen wash/wipe system
    51
  • 1 Wiper system
    51
  • 1.1 Wiper system - assembly overview
    51
  • 1.2 Place the wiper system in service position
    53
  • 1.3 Window wiper blade - remove and install
    53
  • 1.4 Wiper arm - remove and install
    54
  • 1.5 Wiper arms - adjust resting position
    56
  • 1.6 Wiper motor V - remove and install
    58
  • 1.7 Wiper motor APS function - disable
    60
  • 1.8 Rain and light sensor G397 - remove and install
    61
  • 1.9 Rain and light sensor G397 - repair
    64
  • 2 Windscreen washer system
    66
  • 2.1 Windscreen washer system - assembly overview
    66
  • 2.2 Washer water reservoir filler neck - remove and install
    67
  • 2.3 Washer water reservoir - remove and install
    67
  • 2.4 Windscreen and rear window washer pump V59- remove and install
    69
  • 2.5 Spray jets - remove and install
    70
  • 2.6 Spray nozzles - adjust
    71
  • 3 Rear window wiper system
    73
  • 3.1 Rear window wiper system - assembly overview
    73
  • 3.2 Rear wiper blade - remove and install
    74
  • 3.3 Rear window wiper arm - remove and install
    74
  • 3.4 Rear window wiper arm - adjust
    76
  • 3.5 Rear window wiper motor V12- remove and install
    76
  • 4 Rear window washer system
    79
  • 4.1 Rear window washer system - assembly overview
    79
  • 4.2 Washer jet - remove and install
    79
  • 5 Washer water lines
    81
  • 5.1 Repair the washer water lines
    81
  • Lights, bulbs, switches - exterior
    82
  • 1 Headlights
    82
  • 1.1 Headlights - assembly overview
    82
  • 1.2 Headlight - remove and install
    86
  • 1.3 Headlights - adjust
    89
  • 1.4 Headlights - correct the alignment position
    89
  • 1.5 Side light bulb M1/M3 - remove and install
    90
  • 1.6 Front turn signal bulb M5/M7 - remove and install
    91
  • 1.7 Headlight housing repair set - install
    92
  • 1.8 Headlight beam range control motor V48/V49 - remove and install
    93
  • 1.9 Dipped beam headlight bulb M29/M31 - remove and install
    95
  • 1.10 Main beam headlight bulb M30/M32- remove and install
    96
  • 1.11 Daytime running light - remove and Install
    97
  • 1.12 Static cornering light bulb L148/L149 - remove and install
    98
  • 1.13 LED Headlight output module 1 A27 / A31 - remove and install
    98
  • 2 Fog lights
    101
  • 2.1 Fog lights - assembly overview
    101
  • 2.2 Fog lights - remove and install
    101
  • 2.3 Fog light bulb L22/L23 - remove and install
    102
  • 2.4 Fog lights - adjust
    103
  • 3 Turn signal in the exterior mirror housing
    104
  • 3.1 Turn signal in the exterior mirror housing - general assembly overview
    104
  • 3.2 Turn signal in the exterior mirror - remove and install
    106
  • 4 Tail light clusters (Polo)
    107
  • 4.1 Tail light cluster (Polo) - assembly overview
    107
  • 4.2 Tail light bulb support (Polo) - remove and install
    109
  • 4.3 Tail light (Polo) - remove and install
    110
  • 4.4 Tail light cluster - installation position - correct
    111
  • 4.5 Tail light bulb M2/M4 (Polo) - remove and install
    112
  • 4.6 Rear brake light bulb - remove and install
    113
  • 4.7 Reverse gear light bulb M16/M17 - remove and install
    114
  • 4.8 Rear turn signal bulb M6/M8 - remove and install
    115
  • 5 Tail light clusters (Virtus)
    117
  • 5.1 Tail light cluster (Virtus) - assembly overview
    117
  • 5.2 Tail light bulb support (Virtus) - remove and install
    118
  • 5.3 Tail light cluster (Virtus) - remove and install
    118
  • 5.4 Centre tail light “rear lid” (Virtus) - remove and install
    119
  • 5.5 Tail light bulb M2/M4 (Virtus) - remove and install
    120
  • 5.6 Rear brake light bulb M9/M10 (Virtus) - remove and install
    121
  • 5.7 Reverse gear light bulb M16/M17 (Virtus) - remove and install
    121
  • 5.8 Rear turn signal bulb M6/M8 (Virtus) - remove and install
    122
  • 6 Additional brake light (Polo)
    124
  • 6.1 Additional brake light (Polo) - assembly overview
    124
  • 6.2 Additional brake light (Polo) - remove and install
    124
  • 7 Additional brake light (Virtus)
    127
  • 7.1 Additional brake light (Virtus) - assembly overview
    127
  • 7.2 Auxiliary brake light (Virtus) - remove and install
    127
  • 8 License plate bulb
    129
  • 8.1 Number plate light - remove and install
    129
  • 8.2 Number plate light X4/X5 - remove and install
    130
  • 9 Access and departure authorization
    131
  • 9.1 Access and departure authorization system - overview of fitting locations
    131
  • 9.2 Keyless access authorization system (Kessy) - overview of fitting locations
    132
  • 9.3 Interface for entry and start system J965 - remove and install
    133
  • 9.4 Front door handle contact sensor G605 / G606 - remove and install
    135
  • 9.5 Interior aerial 1 for entry and start system R138 - remove and install
    135
  • 9.6 Interior aerial 2 for entry and start system R139 - remove and install
    136
  • 9.9 Rear bumper aerial for entry and start system R136 - remove and install
    137
  • 10 Steering column switch module
    139
  • 10.1 Steering column switch module - assembly overview
    139
  • 10.2 Lock cylinder - remove and install
    141
  • 10.3 Ignition key withdrawal lock solenoid N376 - remove and install
    144
  • 10.4 Ignition/starter switch - remove and install
    144
  • 10.5 Steering column switch module (Kostal) - remove and install
    146
  • 10.6 Steering column electronics control unit J527 - remove and install
    148
  • 10.7 Turn signal switch E2 (Kostal) - remove and install
    150
  • 10.8 Cruise control system switch E45 - remove and install
    152
  • 10.9 Window wiper timer switch E22 - remove and install
    152
  • 10.10 Steering lock set - remove and install
    152
  • 11 Auxiliary parking system
    156
  • 11.1 Auxiliary parking system - assembly general view
    156
  • 11.2 Parking aid control unit J446 - remove and install
    157
  • 11.3 Warning buzzer for front parking aid H22- remove and install
    158
  • 11.4 Warning buzzer for rear parking aid H15- remove and install
    159
  • 11.5 Front parking aid sensor - remove and install
    159
  • 11.6 Rear parking aid sensor - remove and install
    160
  • 12 Automatic headlight range control
    162
  • 12.1 Automatic headlight range control - assembly overview
    162
  • Lights, bulbs, switches - interior
    163
  • 1 Lights
    163
  • 1.1 Centre console lights - assembly overview
    163
  • 1.2 Luggage compartment lights - overview of fitting locations
    164
  • 1.3 Headliner lights - overview of fitting locations
    166
  • 1.4 “SAFE” central locking system indicator lamp K133 - remove and install
    168
  • 1.5 Selector lever position display Y26 - remove and install
    169
  • 1.6 Boot light W3 - remove and install
    169
  • 1.7 Bulb of the Luggage compartment light W3 - remove and install
    170
  • 1.8 Passenger illuminated vanity mirror W49/W50 - remove and install
    171
  • 1.9 Front interior light WX1- replace bulb
    172
  • 1.10 Internal rear light WX2- replace bulb
    175
  • 1.11 Rear reading light bulb W11/W12 - remove and install
    176
  • 2 Control elements
    177
  • 2.1 Dash panel control elements - assembly overview
    177
  • 2.2 Front door control elements - assembly overview
    178
  • 2.3 Rear door control elements - assembly overview
    179
  • 2.4 Centre console switch module - assembly overview
    180
  • 2.5 Boot lid contact switch - assembly overview
    181
  • 2.6 Control elements in the headliner - assembly overview
    182
  • 2.7 Light switch EX1 - remove and install
    183
  • 2.9 Parking aid button E266 - remove and install
    184
  • 2.10 Driving profile selection button E735 - remove and install
    185
  • 2.11 Rear cap unlocking switch E165- remove and install
    185
  • 2.12 Passenger airbag off control light K145 - remove and install
    185
  • 2.13 Centre console switch module - remove and install
    186
  • 2.14 Warning light switch EX3 - removal and install
    187
  • 2.15 Exterior mirror adjustment EX11 - remove and install
    187
  • 2.16 Driver door window control unit EX36 - remove and install
    188
  • 2.17 Front window control switch, passenger side EX27 - remove and install
    189
  • 2.19 Door contact switch F2/F3 - remove and install
    190
  • 2.20 Rear door power window control switch EX28/EX29 - remove and install
    190
  • 2.21 Rear door contact switch F10 / F11- remove and install
    191
  • 2.22 Starter button E378 - remove and install
    191
  • 2.23 Boot lid contact switch - remove and install
    192
  • 2.24 Vanity mirror contact switch F298/F299 - remove and Install
    192
  • 2.25 Front interior light WX1- remove and install
    192
  • 2.26 Internal rear light WX2- remove and install
    195
  • 3 Anti-theft alarm system
    198
  • 3.1 Interior monitoring - assembly overview
    198
  • 3.2 Alarm system horn H8 - remove and install
    198
  • 3.3 Anti-theft alarm sensor G578 - remove and install
    199
  • 4 Immobilizer
    201
  • 4.1 Immobilizer control unit - remove and install
    201
  • 4.2 Immobilizer reading coil - remove and install
    201
  • 5 Lighter, socket
    203
  • 5.1 Lighter U1 - remove and install
    203
  • 5.2 Electric socket U - remove and install
    203
  • 5.3 Rear cigarette lighter illumination bulb L32- remove and install
    203
  • Wiring
    204
  • 1 Relay carrier, fuse holder, electronic boxes
    204
  • 1.1 Relay carrier, fuse carrier, electronic boxes - overview of fitting locations
    204
  • 1.2 Fuse holder A SA - assembly overview
    206
  • 1.3 E-Box - remove and install
    207
  • 1.4 E-Box relay carrier and fuse carrier - remove and install
    209
  • 1.6 Fuse carrier A SA - remove and install
    214
  • 2 Control units
    217
  • 2.1 Control units - assembly overview
    217
  • 2.2 Control unit for the on-board electrical system J519 - remove and install
    217
  • 2.3 Support of the On-board supply control unit J519 - remove and install
    219
  • 2.4 Support of the Parking aid control unit J446 - remove and install
    219
Manufacturer's designation Electrical system
Manufacturer Volkswagen
Suitable for Polo [BR] (2018 >) / Virtus [BR] (2018 >)
Suitable car types BZ1, BZ2
Category Reparaturanleitung

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